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t a b l e o f c o n t e n t s
pre-Installation 2
Important Safety Instructions 2
9800
Tools Required 2
Package Contents 2
Door Section Identification 3
®
t o r q u e M a s t e r P L u s
Removing an Existing Door 3
Preparing the Opening 3
parts Breakdown 5
Fontr Mount Low HM ooeadr
Installation 6
optional Installation 14
®
TorqueMaster Plus Reset Instructions 14
Door Arm Hookup 14
MH
Inside Lock 14
InstaLLatIon InstructIons a nd o wner ’s ML anua
Pull Down Rope 15
maintenance 16
Cleaning Your Gar
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Pre-Installation Important : RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BuILDING LOOKING OuT Important Safety Instructions Tools Required DefInItIon of key WorDs useD In thIs manual: • Power drill • Phillips head • Hammer W Warn arnI In nG G screwdriver • Drill bits: 1/8”, • Tape measure InDIcates a potentIally hazarDous sItuatIon WhIch; If not 3/16”, 7/16” • Flat tip screwdriver • Step Ladder avoIDeD , coulD result In severe or fatal Injury. • Ratchet wrench • Pliers/Wire cutter
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Warning label Top section 1-3/8” #3 5/16”-18 Hex nuts 3/8”- 16 Hex nuts 1/4”- 20 Flanged (as required) (as required) hex nuts (as required) #3 Graduated (2) 5/16” Washers end hinge Warning labels (Only on a 4 Section High Door) Intermediate section 1-1/8” #2 #2 Graduated 1/4”-20 x 11/16” Self 3/8”-16 x 3/4” 1/4”-14 x 5/8” Self tapping end hinge drilling screws (as required) Warning labels (Only on a 3 Section High Door) Truss head bolts (as required) screws (as required) Lock section 7/8” #1
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Backroom side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. For other track systems: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and tempo
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Parts Breakdown A1. NOTE: The illustrations shown on this page are general A2. J4. J6. representations of the door parts. Each specific door models may have unique variations. J9. I2. J1. K2. F1. J2. G1. C1. J8. H1. J5. E1. A1. J7. A2. C1. B1. J3. Top of vertical Top of vertical E2. F1. track track B2. B2. (Fully Adjustable 3rd hole Feature) set E3. I4. 3rd B1. (Quick hole set Install Feature) 2nd hole set I1. B1. I6. E4. 2nd hole set D2. B2. K1. Top hole C2. D1. C1. 1st hole Middle
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Vertical track Top of track 1st hole set 2nd hole set 3rd hole set InstallatIon Before installing your door, be certain that you have read and followed all of the instruc- Bottom hole tions covered in the pre-installation section of this manual. Failure to do so may result in an Middle hole improperly installed door. Top hole note: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb bracket in place Q.I. tab quick Install flag angles Tools Required: None Mounting flang
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pattern. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange Bottom section hex nut. Repeat for other side. Tools Required: Level, Wooden shims (if necessary) 6 To attach the center jamb bracket, locate lower hole of the hole / slot pattern of the 2nd hole set on the vertical track. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side. Center the bottom section in the door opening. Level the secti
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stacking sections Drawbar operator Bracket Tools Required: Power drill, 7/16” Socket driver Tools Required: Power drill, 7/16” Socket driver 8 10 note: The sections can be identified by the graduation of the factory installed end hinges. note: If you’re installing a drawbar operator, the drawbar operator bracket must be mounted The smallest graduated end hinge on section should be stacked on top of the bottom section, and secured prior to installing top section. with each graduated end hing
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® torquemaster spring tube Door width + 3-3/8” to 3-1/2” Tools Required: None 13 Flag angle Nail ® ® TorqueMaster springs come lubricated and pre-assembled inside the TorqueMaster spring tube. To prepare for install, lay the spring tube assembly on the floor, inside garage, in front of Top section the door, and with the labeled end to the left. 1-11/16” to 1-3/4” Flag angle Top section Vertical track against track rollers horizontal tracks Tools Required: Ratchet wrench, 9/16” Socket, 9
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on top of the flag angles. Right hand 5/16” Hex nut note: Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas- end bracket ® ter spring tube assembly is cam shaped to fit together only one way. Starting on the right hand side, pre-wrap the cable drum with the counterbalance lift cable 1-1/2 wraps, as shown. ® Position the TorqueMaster spring tube assembly so the cam peak is pointing straight up. Slide the cable drum over the winding shaft until the cable drum seats
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seated in the first and second grooves of the cable drum. Pull on the end of the cable to End bracket remove all cable slack. Snug the set screw and then tighten an additional 1-1/2 turns. Measure approximately 6” of Marks cable and cut off excess cable. Insert end of the cable into the hole of cable drum. Repeat for Pawl knob in left hand cable drum assembly. lower position Ratchet Important : ENSuRE THE COuNTERBALANCE LIFT CABLE IS ALIGNED AND SEATED IN THE wrench 5/8” FIRST AND SECOND
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perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and (3) 5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Sound framing Attach the horizontal tracks to the rear back hangs with 5/16” - 18 x 1” hex bolts and nuts members (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4” to 7/8” maximum of door edge. W Warn arnI In nG G exceeDInG the recommenDeD lIsteD Door WeIGht lImItatIons
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roller. This is to prevent the garage door from rising while adjusting the counterbalance spring(s). Important : TO ADjuST SPRINGS, ONLY ADD OR REMOVE A MAxIMuM OF 3/10 OF A TuRN (THREE TEETH ON THE RATCHET WHEEL) AT A TIME. BOTH SIDES NEED TO BE ADjuSTED EquALLY ON DOuBLE SPRING DOORS. add spring tension: The ratchet wheel is made of 10 teeth. To add spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the le
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optional Installation ® torquemaster plus reset Instructions Ratchet Cable Cable pawl drum drum Side view Drum Drum pawl pawl Important : THE DRAWBAR OPERATOR FORCE SETTINGS MuST BE ADjuSTED AC- CORDING TO THE MANuFACTuRER’S INSTRuCTIONS. SOME LIGHTER WEIGHT DOORS ARE DESIGNED TO OPERATE WITH A SINGLE COuNTERBALANCE SPRING. IF THAT COuNTER- BALANCE SPRING BREAKS AND THE DRAWBAR OPERATOR’S FORCE SETTINGS ARE NOT No space between drum pawl and Space between drum pawl and cable ADjuSTED ACCORDI
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pull Down rope W Warn arnI In nG G Do not Install pull DoWn rope on Doors WIth operators. chIlDren may Become entanGleD In the rope causInG severe or fatal Injury. Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the no. 6 screw eye and to the bottom corner bracket, as shown. No. 6 Screw eye Pull down rope 48” to 50” From floor Bottom corner Pull down brac
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Maintenance The top coat on factory finished door may require a re-coat after 1-3 years if the surface appears chalky or faded. Reapply a top coat as follows: (Always test on a small area prior to Cleaning Your Garage Door top coating the entire door) 1. Clean surfaces with soap and water, mineral spirits or naptha. Important : DO NOT uSE A PRESSuRE WASHER ON YOuR GARAGE DOOR! note: Light scuffing of surface may be required using Scotch-Brite™ pads. While factory-applied finishes on garage doo
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W Warn arnI In nG G never remove, aDjust , or loosen the Bolts, screWs anD/or laG screWs on the counterBalance (enD or center BearInG Brackets) system or Bottom corner Brackets of the Door. these Brackets are connecteD to the sprInG(s) anD are unDer extreme tensIon. to avoID possIBle severe or fatal Injury , have any such Work performeD By a traIneD Door systems technIcIan usInG proper tools anD InstructIons. ® ® TorqueMaster Plus Springs: Pawl knob(s) (located on the TorqueMaster end brac
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w arranty limited Warranty model 9800 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the model 9800 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured from the date of installation: • limited lifetime Warranty* - Against the Product becoming inoperable due to rust-through of the stee
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thank you for your purchase. please Do not return thIs proDuct to the store Please Do Not Return This Product To The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have. a fter Installat Ion Is co MPlete, fasten th Is Manual near garage door for easy reference.
