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Use & Care Guide
Model: 415.16135110
Kenmore®
Liquid Propane Gas Grill
P/N G524-001-010801
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
™
Model 464224411 • Sep-29-10
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WARNING D ANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this 1. Shut off gas to the appliance. product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm. 3. Open lid. 2. This product contains chemicals, including lead 4. If odor continues, keep away from the appliance and lead compounds, known to the State of and immediately call your gas supplier or
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Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KENMORE GRILL WARRANTY Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 One Year Full Warranty on Kenmore Grill Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 If this grill fails due to a defect in material or wor
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LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" D ANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the • LP Tanks must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP Tanks of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of 1. LP tank must be properly secured onto grill. (Refer to replacing your empty LP tank through an exchange service. assembly section.) Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your 2. Turn all control knobs to the OFF position. tank only for an OPD safety feature-equipped tank as 3. Turn LP tank OFF
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement ® parts at 1-800-4-MY-HOME . Hold coupling nut and regulator 4. Brush soapy solution onto areas where bubbles are shown i
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Safety Tips s Before opening LP cylinder valve, check the coupling nut WARNING for tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to • Do not let children operate or play near grill. avoid burns and splatters. • Keep grill area clear and free from materials that s Maximum load for si
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, WARNING rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner Turn controls and gas source or tank OFF when not flame check on sideburner, also. Always check flame prior in use. to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HI CA UTION LOW If ignition does NOT occur in 5 seconds, turn the burner contr
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CA UTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. SPIDER ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. SPIDER AND WEBS (A) Bend a stiff wire (a light weight coat hanger works INSIDE BURNER TUBE well) into a small hook. Run the hook thr
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ON OFF OFF ON OFF ON Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the the grill by indirect heat. Place food over unlit burner(s); the outdoor cooking experience. To keep food safe from heat from lit burners circulates gently throughout the grill, harmful bacteria, follow these four basic steps: cooking meat or poultry without the touch of a direct flame. Clean: Wash hands, utensils, and surfaces wi
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PARTS LIST Key Q ty Description Part # Key Q ty Description Part # 1 2 LOCKING CASTER G515-0082-W1 43 1 SIDEBURNER PAN G515-0083-W2 2 2 FIXED CASTER G350-0024-W1 44 1 LID, F/ SIDE BURNER G501-0070-W1 3 1 BOTTOM SHELF G524-0600-W1 45 1 RUBBER BUMPER, F/ SB G508-0033-W1 4 2 DOOR MAGNET ASSEMBLY G501-0016-W1 46 1 SIDEBURNER G511-5100-W1 5 1 TOWEL HOLDER G524-7000-W1 47 1 ELECTRODE, F/ SIDEBURNER G515-0039-W1 6 1 RIGHT SIDE PANEL G524-0400-W1 48 1 ELECTRODE WIRE, F/ SIDEBURNER G401-0038-W1 7 1 LEFT
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PARTS DIAGRAM 26 34 33 48 32 28 31 54 27 59 25 62 58 53 60 55 29 61 30 19 19 19 14 17 17 17 17 40 18 18 18 18 56 47 37 46 45 44 43 15 38 41 49 24 23 20 24 22 5 36 21 4 35 39 23 12 9 42 13 51 51 8 16 6 52 50 7 3 10 4 57 11 2 1 2 1 12 • 464224411
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ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, 1 shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Bent U pin Qty.1 Bent U pin Non-locking c
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Attach towel holder to cart right side panel using two 1/4-20x1/2” screws, 7mm lock washers 2 7mm flat washers and 1/4” nut. 7mm lock washer 7mm flat washer 1/4” nut Qty.2 Qty.2 Qty.2 1/4-20x1/2” screw Qty.2 Towel holder 7mm lock washer 1/4” nut 1/4-20x1/2” screw 7mm flat washer Cart right side panel 14 • 464224411
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Front Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. 3 IMPORTANT: Panel with Electronic Ignition Module hole must be attached to Left side of bottom shelf. 7mm lock washer 7mm flat washer Qty.6 Qty.6 1/4-20x1/2” screw Qty.6 1/4-20x1/2” screw 7mm lock washer 7mm flat washer Electronic ignition module hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws. Magnet 464224
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Place lower back panel between side panels at rear of bottom shelf. 4 Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers and 7mm flat washers on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw, 7mm lock washer and 7mm flat washer. 7mm lock washer 7mm flat washer 1/4-20x1/2” screw Qty.5 Qty.5 Qty.5 Lower back panel 7mm lock 1/4-20x1/2” washer screw 7mm flat washer 16 • 464224411
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Inside of cart, insert tank exclusion wire shelf ends into lower back panel, shown A. 5 Attach front left side of wire shelf to cart left side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer. Attach leg to bottom shelf with one #8-32X3/8” screw, 4mm lock washer and 4mm flat washer, shown B. #8-32x3/8” screw 4mm lock washer 4mm flat washer Qty.2 Qty.2 Qty.2 A Tank exclusion wire shelf B #8-32x3/8” screw 4mm lock washer #8-32x3/8” Bottom shelf screw 4mm flat washer 4mm flat 4m
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Insert front brace between cart side panels. Make sure door hinge pins are on the top side and facing 6 the front. Secure using one 1/4-20x1½” screw, 7mm lock washer and 7mm flat washer on each side. 7mm lock washer 7mm flat washer Qty.2 Qty.2 Door hinge pin 1/4-20x1½” screw Qty.2 7mm flat washer 1/4-20x1½” screw 7mm lock washer Attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw, 7mm lock washer and 7mm flat washer. 7 1/4-20x1/2” Upper back panel screw 7mm lock w
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Front brace Insert tank heat shield tabs(without holes) into slots between upper back panel and lower back panel, shown A. 8 Attach tank heat shield front tabs(with holes) under front brace using two #8x3/8” self-tapping screws, shown B. #8x3/8” self-tapping screw Qty.2 A Tank heat shield Lower back panel B #8x3/8” self-tapping screw 464224411 • 19 Tank heat shield insert tabs into slots Upper back panel
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Upper back panel This step requires two people to lift and position grill head onto cart. Remove tie wrap holding regulator hose to bottom of grill head. Remove packing material. Loosen tie 9 wrap holding ignition wires to bottom of grill head. Retain tie wrap to bundle ignition wires together. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Regulator hose must hang inside the cart. Grill head must face open side of cart.
