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03002
2354GXLS
Owner's Manual / 96043006800 / 2009-01
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SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Slow down before turning. WARNING: In order to prevent ac ci den tal • Never leave a running machine unattended. Always starting when setting up, trans port ing, turn off blades, set parking brake, stop engine, and ad just ing or making repairs,
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to GENERAL SERVICE the presence of children. Children are often attracted to • Never operate machine in a closed area. the ma chine and the mowing activity. Never assume that • Keep all nuts and bolts tight to be sure the equipment children will remain where you last saw them. is in safe working condition. • Keep children out of the mowing area and in the watchful
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PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. Gasoline Capacity 4 Gallons and type: Unleaded Regular • Follow a regular schedule in maintaining, caring for and using your tractor. Oil Type (API-SG-SL): SAE 30 (above 32°F/0°C) SAE 5W-30 (below 32°F/0°C) • Follow the instructions under “Maintenance” and “Stor- age” sec tions of this own er’s manual. Oil Capacity: w/Filter: 56 oz w/o Filter: 48 oz WARNING: This tractor is equipped with an in
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UNASSEMBLED PARTS Mower Mower Front Wheel (5) Large Retainer Springs - 7/16 (1) 3/4 O.D. Washers (1) Wheel (1) 1-1/4 O.D. Washer (2) Smaller Retainer Springs - 5/16 (1) Locknut (1) Shoulder Bolt 3/8-16 (3) 1-3/16 O.D. Washers (1) Anti-Sway Bar Slope Sheet (1) Oil Drain Tube For Future Use Keys (2) Rear Lift Link Assemblies (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and pr
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ASSEMBLY ASSEMBLE FRONT WHEEL TO MOWER BEFORE REMOVING TRACTOR FROM (See Fig. 3) SKID • Using shoulder bolt, washer and locknut from parts TO CHECK BATTERY (See Fig. 1) bag, as sem ble front wheel to mower as shown. Tighten securely. • Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual
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ASSEMBLY • FIRST INSTALL ANTI-SWAY BAR (S). • From right side of mower, insert anti-sway bar into A hole in transmission bracket (T). S T B Fig. 8 A • ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and Fig. 6 retainer spring. • Pivot bar towards you and insert other end of bar • Repeat on opposite side of tractor. into hole in rear mower bracket (D). Move mower • Turn steering wheel to posi
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ASSEMBLY CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- E H J erly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BEL TS F See the figures that are shown for replacing motion and G mower blade drive belts in the Service and Adjustments sec- tion of this manual. Verify that the belts are routed correctly. Fig. 11 CHECK BRAKE SYSTEM • Install belt onto engine clutch pulley (M). After y
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT ENGINE OFF REVERSE OPERATION SYSTEM (ROS) CLUTCH/BRAKE LIGHTS ON BATTERY CRUISE CONTROL FUEL REVERSE FORWARD PEDAL 15 15 ATTACHMENT DANGER, KEEP HANDS ATTACHMENT SLOPE HAZARDS KEEP AREA CLEAR CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY (SEE SAF
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. A H D E E G G P P Z Z B B N N F F K K J J C C Q Q L L W M Fig. 13 Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT SWITCH - Used to raise and lower (J) CRUISE
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY HOW TO USE YOUR TRAC TOR POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD). TO SET PARK
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OPERATION TO ADJUST GAUGE WHEELS (See Fig. 20) SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain cruise contro
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OPERATION WARNING: Backing up with the attachment clutch en- Transmission Engaged gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mow
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OPERATION RESERVE FUEL VALVE OPERATION TO START ENGINE (See Fig. 13) (See Fig. 23) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move 1. Raise seat to access reserve fuel valve. fuel from the tank to the engine. 2. In normal operation, valve should be set to primary (as • Be sure freewheel control is in the transmission en gaged shown in view) position. 3. If tractor runs out of fuel, rotate valve handle to reserve. • Si
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OPERATION PURGE TRANSMISSION MOWING TIPS • Tire chains cannot be used when the mower hous ing CAUTION: Never engage or disengage is attached to tractor. freewheel lever while the engine is run ning. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. To ensure proper operation and performance, it is rec om- mend ed that the transmission be purged before operating • The left hand side of mower s
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maint_sch-tractore.ROS.e MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1
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MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be sharp. Re place Always observe safety rules when per form ing any main- worn, bent or damaged blades. te nance. CAUTION: Use only a replacement BRAKE OPERATION blade approved by the manufacturer of If tractor requires more than five (5) feet to stop at highest your tractor. Using a blade not approved speed in high est gear on a level, dry concrete or paved by the manufacturer of your tractor is surface, then brake mus
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MAINTENANCE • Rinse the battery with plain water and dry. TO CHANGE ENGINE OIL (See Figs. 26 and 27) • Clean terminals and battery cable ends with wire brush Determine temperature range expected before oil change. until bright. All oil must meet API service classification SG-SL. • Coat terminals with grease or petroleum jelly. • Be sure tractor is on level surface. • Reinstall battery (See “REPLACING BATTERY" in • Oil will drain more freely when warm. the SERVICE AND ADJUSTMENTS section of
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MAINTENANCE DECK WASHOUT PORT (See Fig. 29) AIR FILTER Your tractor’s deck is equipped with a washout port on Your engine will not run properly using a dirty air filter. its surface as part of its deck wash system. It should be Service air cleaner more often under dusty conditions. utilized after each use. See Engine Manual. 1. Drive the tractor to a level, clear spot on your lawn, near CLEAN AIR SCREEN enough to a water spigot for your garden hose to reach. Air screen must be kept free
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST- MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • Go to other side of mower and disconnect the suspen- TO REMOVE M
