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Print Instructions for Print Vendors (Paper Manuals)
PARTS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
Body - 50 lbs brilliant white offset or equivalent.
Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: Body - 1-color, 2-sided
Cover imprint - 1-color, 2-sided
Bindery: Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: 8-1/2 x 11
Body
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PARTS MANUAL Stallion TM Zero-Turn Riding Mower with 4-Wheel Independent Suspension Model Number: Description: ZT2561F STALLION, 4W-IS, w/ 25 HP Kohler & 61” Mower Deck ZT2761F STALLION, 4W-IS, w/ 27 HP Kohler & 61” Mower Deck mowers are built by TM Ferris Industries, a Simplicity company. Ferris Industries 22989 5375 North Main Street Revision 09 Munnsville, NY 13409 Rev. Date: 4/2004 800-933-6175 TP 400-7087-09-SL-D
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Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2004 Ferris Industries All Rights Reserved. Printed in USA.
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0 1 2 3 4 1/2 1/2 1/2 1/2 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer No Hardware Lockwasher Marks Grade Carriage Bolt SAE Grade 2 SAE Grade 5 SAE Grade 8 Hex Nut Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. Standard Hardware Sizing 8-32 19 2.1 30 3.4 41 4.6 When a washer or nut is identified as 1/2”, this is the
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Table of Contents RIDER COMPONENTS Main Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Seat & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Fuel Tank, Mount & Bumper Groups .
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Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 21 22 20 19 17 13 18 14 11 3 17 4 5 16 2 6 9 15 12 4 7 10 5 2 8 11 7 6 12 13 14 See Wheels & Tires Group The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 2
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Main Frame & Front Suspension Group REF NO. PART NO. QTY. DESCRIPTION 1 3847952 * 1 MAIN FRAME 2 25284 4 NUT, Hex, Nylon Lock, 3/4-16 3 46092 2 SPACER, .76 x 1.00 x .50 4 22039 4 BALL JOINT, 3/4-16 5 47461 4 SPACER, .76 x 1.00 x .25 6 25265-28 4 CAPSCREW, Hex Hd, 3/4-16 x 3-1/2 7 25093 4 NUT, Hex, Jam, 3/4-16 8 3847743 1 SUSPENSION ARM - LH 9 22853 1 SPANNER WRENCH 10 22842 2 SHOCK & SPRING ASSEMBLY 11 25096 4 NUT, Hex, Nylon Lock, 3/8-16 12 3847049 2 CASTER TIRE MOUNT 13 25156 4 WASHER, 3/8 14
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Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 13 12 6 10 8 11 4 9 5 8 7 6 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 4
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Floor & Brake Cover Group REF NO. PART NO. QTY. DESCRIPTION 1 25013-8 4 CAPSCREW, Hex Hd, 3/8-16 x 1 2 25156 8 WASHER, 3/8 3 21003 1 HOLE PLUG 4 25128 4 NUT, Hex, Serrated Flange, 3/8-16 5 22308 2 BODY CLIP, 5/16-18 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25057 2 NUT, Hex, Nylon Lock, 5/16-18 8 45915 2 SAFETY WALK 9 3847773 1 FLOOR PAN 10 44873 1 SAFETY WALK 11 21877 2 RUBBER PAD 12 25155 2 WASHER, 5/16 13 3845634 1 BRAKE COVER PANEL Footnotes: The above parts group applies to the followin
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Seat & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 5 3 2 4 6 8 16 9 7 10 11 15 6 12 7 14 13 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 6
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Seat & Mount Group REF NO. PART NO. QTY. DESCRIPTION 1A 22973 1 SEAT, Derby (complete) * 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 2 3847744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR, 5/16 Set 5 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4 6 25057 6 NUT, Hex, Nylon Lock, 5/16-18 7 25096 3 NUT, Hex, Nylon Lock, 3/8-16 8 25013-48 1 CAPSCREW, Hex Hd, 3/8-16 x 6 9 25156 1 WASHER, 3/8 10 46586 1 SPACER, .38 x .50 x 5.06 11 22798 1 SPRING, Compression 12 25326 1 WASHER, 3/8 x 2 13 * 1 SWITCH (se
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 8 3 6 9 7 10 6 6 11 20 13 12 6 14 15 8 14 9 19 10 11 9 18 12 13 8 9 9 14 14 16 17 8 9 The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 8
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Fuel Tank, Mount & Bumper Group REF NO. PART NO. QTY. DESCRIPTION 1 3846491 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 45494 1 FUEL TANK-RH, Complete (see footnote) 5 3846489 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25126 4 NUT, Hex, Nylon Lock, 1/4-20 8 25013-10 8 CAPSCREW, Hex Hd, 3/8-16 x 1 9 25156 8 WASHER, 3/8 10 3847938 2 REAR MOUNT BRACKET 11 25155 4 WASHER, 5/16 12 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 3 6 7 6 6 8 19 9 6 11 10 12 18 13 11 17 8 13 14 13 9 10 15 16 14 13 The above parts group applies to the following Model Nos.: ZT2561F (S/N: 139 & above) ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 10
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Fuel Tank, Mount & Bumper Group REF NO. PART NO. QTY. DESCRIPTION 1 3846491 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 47904 1 FUEL TANK-RH, Complete (see footnote) 5 3846489 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25126 4 NUT, Hex, Nylon Lock, 1/4-20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER, 5/16 10 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 11 25128 8 NUT, Hex, Serrated Flange, 3/8-16 12 3847981 1 TANK MOUNT-RH
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Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 LH Fuel Tank RH Fuel Tank 6 7 8 9 9 10 10 Tank Tank Components Components Connect to Engine The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 12
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Fuel Supply Hose & Tank Replacement Part Group REF NO. PART NO. QTY. DESCRIPTION 1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-60 1 HOSE, 60” 4 50831-39 1 HOSE, 39” 5 50831-29 1 HOSE, 29” 6 50833-51 1 WIRE LOOM, 51” 7 50833-33 1 WIRE LOOM, 33” 8 50833-24 1 WIRE LOOM, 24” 9 1726400 2 RUBBER BUSHING 10 1674231 2 ELBOW FITTING Footnotes: The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) TP 400-7087-09-SL-D 13
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Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 6 7 8 9 10 10 11 9 11 12 12 11 11 LH Fuel Tank RH Fuel Tank 13 Tank 13 Tank Components Components Connect to Engine The above parts group applies to the following Model Nos.: ZT2561F (S/N: 139 & above) ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved. TP 400-7087-02-SL-D 14
