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Dealer Setup
& Adjustment Instructions
Zero-Turn Riders & Mowers
Refer to the Dealer Setup & Adjustment binder Index for a
TABLE OF CONTENTS:
complete listing of products covered by this document.
SAFETY RULES .................................................................2
Mfg. No. Description
SETUP PROCEDURES
Riders
1694454 18HP Zero-Turn Rider Quick Setup List ................................................................3
1694455 20HP Zero-Turn Rider
Uncrating............................
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Champion Series SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of equipment, severe per- sonal injury or death to you, yourself or bystanders, or damage to property or equipment. This mowing deck is capable of amputat- ing hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. Keep all movement on the slopes slow and gradual. Do not make sudden c
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Champion Series Quick Setup List - Page Setup Procedure Steps to Perform 4 Uncrating ❏ Remove crate & banding. ❏ Place transmissions in PUSH position & roll off skid. 4 Battery Activation & ❏ Charge the battery (Note: proceed with other setup steps Installation while battery is charging). ❏ Test battery with hydrometer or load-tester. ❏ Install & secure battery. 5 Rider Assembly ❏ Install the seat and connect the seat switch ❏ Install ground speed control levers. 6 Check Fluid Levels ❏ Fill &
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Champion Series Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. 2. Cut any banding securing the unit. 3. Release parking brake. A IMPORTANT NOTE When cutting crate from bottom skid, Figure 1. Transmission Release Valves use caution around tires and mower A. Hydraulic Release Valve (On Each Pump) rollers. 4. Place hydro release valves (A, Figure 1) in the PUSH position by turning the valve counterclockwise o
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Champion Series Rider Assembly A Seat & Safety Switch Assembly 1. Mount the seat (A, Figure 3) and spacers (B) to the seat plate (C) using two shoulder bolts (D) in the rear B and two knobs, washers, and lockwashers (E) in front. 2. Connect the seat switch wire harness (D, Figure 2) to the seat switch. C D E Figure 3. Seat Installation A. Seat B. Spacers C. Seat Plate D. Shoulder Bolt E. Knob, Washer, and Internal/External Lockwasher Install Ground Speed Control Levers 1. Mount the left upp
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Champion Series B A A B D E C Figure 5. Check Fluid Levels A. Fuel Tank Cap B. Transmission Oil Cap Figure 6. Transmission Oil Fill Level C. Engine Oil Dip Stick D. Locking Tab A. Fill Level Mark E. Locking Screw Check Fluid Levels Fill & Check Engine Oil 1. Use the dipstick (C, Figure 5) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommenda- Tire Pressure tions. Front 40 psi (2,76 bar) Check /Fill Transmission Oil Rear 15 p
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Champion Series B C Torque Mower Blades WARNING For your personal safety, blade mounting D capscrews must each be installed with a hex A washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) 1. Check that blades are installed with the tabs pointing Figure 8. Blade Installation up toward deck as shown in Figure 8. Secure with a A. 4x4 Wood Block capscrew, spring washer and spline/hex washer (be B. Hex Washer certain the spline/hex
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Champion Series Burnish PTO Clutch Perform 1. Select a safe area to operate the mower deck. With Safety Checks the drive in neutral, the PTO switch disengaged, and an operator in the seat, start the tractor engine. Run WARNING the engine at full throttle. 2. Engage the PTO switch and run the deck for fifteen Disengage the PTO, stop the engine, set the seconds. Disengage the PTO switch and wait for the parking brake, and wait for moving parts to stop mower drive belt to stop. before leaving ope
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Champion Series Adjustment SAFETY INTERLOCK Procedures SYSTEM This unit is equipped with safety interlock switches. Seat Adjustments These safety systems are present for your safety, do not attempt to bypass safety switches, and never tam- The seat and ground speed control levers should be per with safety devices. Check their operation regular- adjusted so that operator’s elbows are supported by the ly. arm rests when his/her hands are on the controls, and the ground speed control levers can be
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Champion Series Ground Speed Control Lever Adjustment Operator Adjustment C The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the B A levers (how close the ends are to one another) and the height of the levers can be adjusted. To Adjust the Handle Alignment: Loosen the mount bolts (A, Figure 11) and pivot the lever(s) (C) to align with each other. Figure 11. Control Lever Adjustment To Adjust the Handle Placement: Loosen the jam nuts A. Al
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Champion Series Neutral Adjustments If the tractor creeps while the ground speed control levers are locked in neutral, then it may be necessary to adjust the linkage rods. Perform this adjustment on a hard level surface such as a concrete floor. IMPORTANT NOTE: This adjustment should be per- formed with the engine OFF. Perform the adjustment, then start the engine to check the adjustment. If further adjustment is required, stop the engine before adjusting B the linkage. C 1. Determine which
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Champion Series Parking Brake B Adjustment 3/16" 1. Disengage the PTO, stop the engine, block the front A wheels, remove the ignition key, and engage the parking brake. For easier access to the brake adjust- 2" ment linkage, the rear wheels may be removed. 2. Check the brake spring (A, Figure 14) length (both wheels). With the brake engaged the compressed C spring length should be 2” (5 cm). If not, adjust the locknut (C) to achieve the compressed spring length of 2” (5 cm). 3. After achiev
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Champion Series A B B B C Figure 17. Adjust PTO Clutch A. Window A B B. Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 16. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only Check the PTO clutch adjustment after the initial 25 hour with engine stopped, key removed and rider on break-in period and then after every 250 hours of opera- level ground. tion. Also perform th
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Champion Series A B C Figure 18. Orient Blades Side-to-Side Figure 19. Measure Blade Tips to Ground A. Mower Deck C. Level Ground B. Blade Tip Mower Deck Leveling B Perform these adjustments on a flat level surface. A SIDE-TO-SIDE LEVELING G C 1. With the mower installed, place the rider on a F smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 2. Check for bent blades and replace if necessary. 3. Place the mower cutting height pin in the 4th hole from t
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Champion Series Mower Belt Tension Adjustment 50" Mower If the mower drive belt stretches over time, the idler pul- ley bracket can be adjusted to provide more belt tension. A The initial setting of the bracket is shown in Figure 22. 44" Mower 1. Place the mower cutting height control in the 4-1/2” B position (C, Figure 20). 2. Measure the extended length of the belt tensioning spring (B, Figure 22). The spring length (from inside end of the hook to inside end of hook) should be A greater tha
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Champion Series Service Procedures B A Transmission Oil Filter Change B D Do not allow dirt, water, or other debris to E enter the expansion chamber or transmission. Even a small amount of dirt C can damage the transmission Change Interval: Every 250 Hours Filter Part Number: 1719168 1. Locate the transmission oil filter (C, Figure 24) at the Figure 23. Maintenance rear of the battery compartment under the seat. A. Fuel Tank Cap B. Transmission Oil Cap 2. Clean the area around the filter base
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Champion Series Hydraulic Pump Drive Belt B Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a G concrete floor. Disengage the PTO, engage the park- H ing brake, turn off the engine, and remove the ignition E key. F 2. Remove the PTO drive belt (see MOWER BELT D REPLACEMENT for removal instructions). 3. Loosen the nut towards the front of the machine on the spring anchor hook (H, Figure 25) to release the C majority of the
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Champion Series Mower Belt Replacement To avoid damaging belts, DO NOT A C PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a B A concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the A ignition key. D 2. Remove the capscrews securing the left and right belt covers (A, B Figure 27) and remove the covers. Figure 26. Mower Belt Routing A. Arbor Pulleys 3. Raise the mower deck to transport position. Use the B. Back-Side Idler
