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Initial Turbo Installation Install Turbo Blower D E 1. Install the turbo unit by sliding the turbo pivot rod into the pivot bracket at the front edge of the mower deck (A, Figure 17). C B 2. Tilt the deflector UP (B). 3. Rotate the turbo unit (C) into position on the dis- A charge of the mower deck, and “latch” the slot in the turbo housing over and onto the anchor bracket at (D). Tighten the wing nut (E) to secure. Figure 17. Install Turbo Blower A. Pivot Bracket D. Anchor Bracket B. Deflector
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Initial Counter Balance & Weight Carrier Installation B A. Rear Deck Lift Lever D B. Trunnion (Existing) C C. Hair Pin (Existing) A D. Spacer, Spring (New) E E. Spring (New) F. Washer (New) F L G. Plate, Spring Support (New) H. Spacer (Existing) I M I. Eyebolt (Existing) J J. Washer (Existing) K. Capscrew (Existing) G L. Nut (Existing) M. Mower Deck H K Figure 1. Counter Balance Installation C A G COUNTER BALANCE & WIEGHT B C CARRIER INSTALLATION G Counter Balance Installation 1. Remove hair p
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Initiai Hitch & Tube Installation D G I A E H E F G C C F B D F D B A C Figure 1. Install Hitch Plate A. Hitch Plate D. Locknuts, 1/2-13 Figure 2. Install Hitch Assembly B. Heat Shield E. Upper & Lower A. Back Plate G. Carriage Bolts, C. Capscrews Hex, Bumper B. Support Assembly 5/16-18 x 1 1/2-13 x 1-1/4 F. Exisitng Holes C. Lockwashers, 5/16 H. Nylock Nut, 5/16-18 D. Nut, 5/16-18 I. Capscrews, HITCH & TUBE INSTALLATION E. Washers, 5/16 5/16-18 x 3/4 F. Cover Plate Install Hitch Plate and
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Initial Hitch & Tube Installation G D C H A E L B I F M E J A. Deflector H. Middle Tube K B. Back Plate I. Lower Tube C. Capscrew, J. Washer 5/16-18 x 1 K. Capscrew, D. Socket #10-32 x 1/2 N E. Washer, 5/16 L. Nut, #10-32 F. Locknut, 5/16-18 M. Clip G. Upper Tube N. Holes Figure 4. Assemble Tubes & Deflector A A B C B Figure 5. Upper Tube Length Assemble Tubes & Deflector Figure 6. Mount Deflector and Tube Pivot 1. 50” models covered by this manual require upper A. Tube Pivot C. 5/16” Mounti
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Initial Collector Assembly G A H F B E B A D C Figure 2. Install the Bags A. Bags Figure 1. Assemble Catcher Bags B. Back Plate A. Clip E. Clamp B. Cloth Bag F. Nut C C. 5/16-18 x 3/4 Carriage Bolt G. Lockwasher D. Hanger Bracket H. Wire Hoop A COLLECTOR ASSEMBLY Assemble Catcher Bags 1. See Figure 1. Insert the wire hoop (H) through the cloth bag (B). 2. Install the clamp (E) and hanger bracket (D). Secure with two 5/16-18 x 3/4 carriage bolts (C), lockwashers (G) and nuts (F). B Install Co
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Removing & Re-attaching Grass Catcher A A B D C C B Figure 1. Remove the Cover A. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip D Figure 3. Install Back Plate A. Back Plate & Support C. Hitch Plate B. Hair Pin D. Rod A Figure 2. Remove the Bags A. Bags REMOVING & RE-ATTACHING THE A GRASS CATCHER Removing the Grass Catcher & tubes C 1. Remove the hair pin clips (D, Figure 1) and hinge B pins (B) and remove the cover (A). To Turbo Blower 2. Remove the bags (A, Figure 2) by lifting them off their
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Removing and Re-attaching Grass Catcher A A B C B Figure 6. Bags A. Bags B. Back Plate D C Figure 5. Install Back Plate A. Back Plate & Support C. Hitch Plate A B. Hair Pin C. Rod Re-attaching the Grass Catcher 1. Set the back plate and support (A, Figure 5) onto pins of hitch plate (C). Secure with rod (D) and hair pin (B). 3. Hook the bags (A, Figure 6) on the back plate(B). B 4. Install the catcher cover (A, Figure 7 & 8) and secure with the hinge pins (B) and hair pin clips (D). NOTE: Pus
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FRONT WEIGHT CARRIER GROUP CLEAN SWEEP TRIPLE CATCHER Manual No. 1694499 SERIES 0 4
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FRONT WEIGHT CARRIER GROUP Item Part No Qty Description Note 1 5049082 1 MOUNT - WEIGHT CONSUMER Z TWIN & TRIPLE BAGGER 986507- 01 2 1927557 4 NUT-HEX FL. WHIZ LK. .312-18 3 1919326 4 WASHER .312 4 1921333 4 CAPSCREW-HEX HD .312-18 X 1.00 5 5049143 1 ROD - RETAINING 6 176012 2 CLIP - SAFETY Footnotes: CLEAN SWEEP TRIPLE CATCHER SERIES 0 Manual No. 1694499 5
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TRIPLE CATCHER GROUP CLEAN SWEEP TRIPLE CATCHER Manual No. 1694499 SERIES 0 6
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TRIPLE CATCHER GROUP Item Part No Qty Description Note 1 1717025 1 COVER ASSEMBLY CONSUMER Z TRIPLE BAGGER 986509 - 01 2 1717082 1 SEAL 3 1675707 3 TUBE - CLIP GRASS BAG 4 1931333 6 CARRIAGE BOLT .312-18 X .75 5 1703807 3 HANGER 6 1703855 3 HOOP - BASKET FRAME 7 1672023 3 CLAMP 8 1917356 6 LOCKWASHER .312 9 1917372 6 NUT - HEX .312-18 10 1703764 3 BAG - GRASS (WHITE) 11 1919438 8 NUT - HEX NYLON LK .312-18 12 1919326 12 WASHER .312 13 1717039 1 DEFLECTOR 14 1717038 1 JOINT - INLET 15 192133
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ATTACHMENT
OPERATOR’S
MANUAL
Clean Sweep
Triple Catcher
Clean Sweep Triple Catcher
Mfg. No. Description
1694499 Clean Sweep Triple Catcher
1726794
Rev. 00
Rev. Date 02/2004
TP 100-4032-00-AT-SN
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Table of Contents Safety Rules & Information Initial Collector Assembly General Warnings............................................2 Assemble Catcher Bags ................................13 Safety Decals ..................................................2 Install Cover...................................................13 General Operating Information Removing & Re-attaching the Triple Catcher Mowing with the Triple Catcher........................3 Removing the Grass Catcher ....................
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Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian- gle in text signifies important cautions or warnings which must be followed. GENERAL WARNINGS Know the unit’s controls and how to stop quickly. If the mower stalls or the collector chute plugs: READ THE OPERATOR’S MANUALS. 1. Disengage the
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General Operating Instructions BEFORE OPERATION Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged. For efficient bagging, air circulation under the mower deck, through the chute and into the bag is very important. For this reason, BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the u
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Initial Turbo Installation Torque to 12 55-70 ft. lbs. 11 44" 24 49 35 25 10 18 29 21 1 50" 18 17 19 20 2 26 33 1 22 16 27 8 2 9 Existing Pulley 3 23 & Spacer 15 14 4 7 8 48 13 36 32 31 37 30 38 22 6 39 5 Existing 27 45 47 Hardware 46 27 34 27 8 17 38 44 22 43 28 42 Existing Hardware 41 (Bolt, Washer, Lockwasher, & Nut) Existing Hardware 40 17 2 WASHER, Flat, 3/8 34 1 WASHER,3/8 Ref.Qty. Description 1 2 CAPSCREW, Hex Head, 5/16-18 x 1 18 1 CAPSCREW, Hex Head, 3/8-16 x 2 35 1 V-BELT, 50” Turbo
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Initial Turbo Installation TURBO INSTALLATION Remove Mower Deck Remove the mower deck from the unit (see Operator’s Manual for instructions). A Deflector Removal 1. Remove and retain the carriage bolts, washers, lock- washers, and nuts (A, Figure 3) holding the deflector rod to the deck. Remove and discard the deflector Figure 3. Remove Deflector rod. Retain the deflector. A. Carriage Bolts, Washers, Lockwashers, & Nuts Install Discharge Baffle B 1. Attach the baffle bracket (A, Figure 4) und
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Initial Turbo Installation Install Deflector B 1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bot- tom of deflector). 2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylock nuts. A C Figure 6. Install Deflector A. 13/64 Hole Locations C. Screws, #10-24 x 3/4 B. Nylock Nuts Install Belt Guide C E 50” Models 1. See Figure 7 & 8. Locate the taptite screw that will be replaced by capsc
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Initial Turbo Installation Torque to E 55-70 ft. lbs. B D D E Original F Pulley and Spacer C B A A C Figure 9. Install Idler Assembly A. Idler Assembly. D. Locknuts, 5/16-18 Figure 10. Install Turbo Drive Pulley B. Belt Guide E. Taptite Screws A. Original Pulley & Spacer D. Spring Washer C. Capscrew, 5/16-18 x 7/8 B. Spacer, W/Notches (New) E. Sleeve Nut C. Pulley (New) F. Spacer (New) Install Idler Assembly & Belt Cover 1. See Figure 9. Remove and discard the two taptite screws from location
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Belt Cover Initial Turbo Installation C B B A 50" D A 44" E Figure 13. Belt Cover Plates F A. Belt Cover Plate for 50” Mower B. Belt Cover Plate for 44” Mower Figure 14. Install Belt Cover Plate WARNING A. Belt CoverLatch E. Support Bracket When the turbo blower assembly is removed from B. Belt Cover Plate F. Nylock Nut, 5/16 the mower deck, the deflector MUST be properly C. Capscrew, 5/16-18 x 1 D. Washer, 5/16 installed. Install Belt Cover Plate 1. Attach the belt cover plate (B, Figure 13
