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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers
Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net
GLACIER
Cycling Refrigerated Compressed Air Dryers with “Zero-Loss” Drain Trap
Operation & Maintenance Manual
MODELS G5C 0018 thru G5C 0250
- TABLE OF CONTENTS -
1.0 GENERAL 2
1.1 How to use this manual
1.2 Symbols
1.3 Warranty
1.4 Standard Equipment
1.5 Description of Op
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 1.0 GENERAL 1.1 How to use this manual All features of this machine, including information on safety, installation, operation, and maintenance are described in this manual. This manual is an integral part of the machine and must be read and understood by any person involved with its operation or maintenance.
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 1.6 Use The use of a dryer is recommended for nearly all compressed air applications, but especially when high purity and low moisture content is required, such as in the pharmaceutical & food industry, medical applications and for coating & painting applications. 1.7 General Safety Instructions Read this m
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 3.0 SET-UP 3.1 Positioning The dryer should be located in an area with a flat floor and protection against weather conditions and, if possible, direct sun light. The area must also be properly ventilated (& heated, if necessary) so that the temperature is kept between 40 °F and 110 °F when the dryer is runni
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 3.5 Dryer Transportation or Long-Term Storage • Close inlet and outlet valves, switch off the devices (S1) and (ON/OFF), and disconnect power. • Depressurize the air circuit using the condensate trap TEST button & remove the fill port plug to vent the reservoir. • Drain the reservoir tank into a suitably sized c
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 6/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 6.0 CONTROL PANEL OPERATION These dryers are equipped with an electronic controller. Please note that the SET POINT & other control parameters have been optimized and factory set. Altough the set point value can be displayed, the ability to alter these factory settings via the digital interface on the front pa
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 6.4 Digital Display Message (NOT flashing) Description Numeric Value Dewpoint Temperature “ICE” Energy Saving Standby Mode 6.5 Error Codes The controller recognizes specific types of operational errors. When an error occurs the display shows a flashing alarm message alternating with the current dewpoint
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net Fan doesn't start and/or Faulty fan thermostat or pressostat Repair or replace stop. Low refrigerant charge Locate & repair leak & re-charge Low load with low ambient temprature Install dryer in heated space 9/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 8.0 ZERO-LOSS DRAIN TRAP 8.1 Operation • The Zero-loss drain is designed to remove condensate from any compressed air application without air loss. It is completely automatic, and requires no external settings or adjustments. • A two-stage condensate level sensor installed in the trap’s internal cavity sig
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 9.0 DIMENSIONAL DATA MODEL G5C 18 THRU 30 MODEL G5C 50 THRU 100 MODEL G5C 120 THRU 250 11/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net 10.0 REFRIGERATION CIRCUIT DIAGRAMS 1 Compressor 8 Refrigerant Filter/Dryer 2 Condenser 9 DX Solenoid Valve 3 Fan 10 Fan Pressure Switch 4 Air-to-Air Economizer 11 Refrig. High Pressure Switch 5 Evaporator 12 Condensate Separator 6 Zero-Loss Drain Valve 13 Condensate strainer & Shut-Off 7 Capiliary Tubes
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 100 (115/1/60) Cod. 714.001.01.00 µ G5C 120 (115/1/60) Cod. 714.003.03.00 13/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 150 (230/1/60) Cod. 714.003.01.00 – Rev. 05 –10.01.01 µ ICE 200 ICE 250 µ µ µµ µ µ 14/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 200 - 250 (230/1/60) ELECTRIC WIRING DIAGRAM - Cod. 714.002.01.00 – Rev. 05 – 29.04.02 G5C 200 - 250 (230/1/60) TERMINAL BLOCK DIAGRAM - Cod. 714.002.01.00 – Rev. 05 – 29.04.02 µ µ µ µ G5C 200 - 250 (230/1/60) COMPONENTS LAYOUT - Cod. 714.002.01.00 – Rev. 05 – 29.04.02 15
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 250 (460/3/60) POWER WIRING DIAGRAM - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 G5C 250 (460/3/60) CONTROL WIRING DIAGRAM - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 16/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 250 (460/3/60) TERMINAL BLOCK DIAGRAM - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 G5C 250 (460/3/60) COMPONENTS LAYOUT - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 17/16 Cod. 710.062.01.00 – Rev.08 – 02.05.02
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PSB INDUSTRIES INC. • General Air Division • 1202 West 12th Street, Erie, PA. 16501 G5C Dryers Phone : 814-45—3651 Fax : 814-454-3492 • www.PSBINDUSTRIES.com • psb@genair.net G5C 250 (460/3/60) PARTS LIST - Cod. 714.003.02.00 – Rev. 03 – 02.05.02 12.0 SYSTEM INSTALLATION & LAYOUT DIAGRAM 1 Air Compressor 2 Aftercooler 3 Condensate Separator 4 Receiver Tank 5 Automatic Drain 6 Particulate Prefilter 7 Dryer TM 8 IntelliDrain 9 Filter 0.10 micron 10 Filter 0.01micron
