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Endeavor Series
Battery Packs
User's Manual
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1. Introduction 2 2. Controls and Indicators 6 3. Installation 7 4. Operation 14 5. Troubleshooting 15 6. Replacing the Battery 16 7. Obtaining Service 20 8. Specifications 21 9. Limited Product Warranty 22 © Copyright 2006 1 English
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English Thank you for purchasing this power protection product. It has been designed and manufactured to provide many years of trouble free service. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS ! Please read this manual before installing your Endeavor Series Battery Pack, models EDBP24XL, EDBP48XL, EDBP72XL as it provides important informa- tion that should be followed during installation and maintenance of the Battery Packs and batteries allowing you to correctly set up your system f
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This symbol indicates "Direct Current Supply" This symbol indicates "Equipment Grounding Conductor" CAUTION! Connect the Battery Pack to a two pole, three wire grounding AC wall outlet. The receptacle must be connected to the appropriate branch protection (circuit breaker or fuse). Connection to any other type of receptacle may result in a shock hazard and violate local electrical codes. Do not use extension cords, adapter plugs, or surge strips. CAUTION! To reduce the risk of electrical sh
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English WARNING: Qualified Service Personnel ONLY must perform the Installation and Servicing of these Battery Packs. MINUTEMAN accepts no liabilities and is not limited to: injury to the Service Per- sonnel, or damages to; the Battery Pack, the UPS, or the connected equipment caused by the incorrect installation or servicing of the Battery Packs. These Battery Packs MUST be operated with their respective UPS models, see the table below: Model # EDBP24XL EDBP48XL EDBP72XL ED1000RM2U ED1500RM2
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Receiving Inspection After removing your Battery Pack from its carton, it should be inspected for damage that may have occurred in shipping. Immediately notify the carrier and place of purchase if any damage is found. Warranty claims for damage caused by the carrier will not be honored. The packing materials that your Battery Pack was shipped in are carefully designed to minimize any shipping damage. In the unlikely case that the Battery Pack needs to be returned to the manufac- turer, please
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English INDICATOR PANEL The Charger Active (green) LED illuminates in a steady state when the Charger is on. The Charger Active LED will extinguish when there is no acceptable AC present. The DC Breaker On (green) LED illuminates in a steady state when the DC breaker is in the On position. The DC Breaker On LED will extinguish when the DC breaker is in the Off position. REAR PANEL 1. The DC Circuit Breaker connects and disconnects the DC bus voltage from the Battery Pack to the UPS. The
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INSTALLATION PLACEMENT These Battery Packs are intended to be install in a temperature controlled environment that is free of conductive contaminants. Select a location which will provide good air circulation for the Battery Pack at all times. Avoid loca- tions near heating devices, water or excessive humidity, or where the Battery Pack is exposed to direct sunlight. Route power cords so they cannot be walked on or damaged. ENVIRONMENTAL Operating Temperature (max) 0 to 40°C (+32 to +104°F) S
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English RACKMOUNT CONFIGURATION The Battery Pack comes with mounting brackets for the standard 19" (46.5cm) rack. The mounting brackets to fit a 23" (59.2cm) standard rack are also avail- able. The screws for mounting the Battery Pack to the rack are not included (screw size varies with rack size). 1. Locate the mounting bracket screw holes on the side panels of the Battery Pack, at the front of the Battery Pack. NOTE: The mounting brackets can also be mounted in the middle of th
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TOWER CONFIGURATION The tower configuration allows the user to install the Battery Pack in the up- right position next to the UPS and the tower computer. The tower brackets are provided with the Battery Pack. WARNING: Use two or more people when installing the Battery Pack. Use CAUTION, the Battery Pack is extremely heavy. 1. Once the location of the Battery Pack has been determined, place the tower brackets in the desired location. WARNING: The Battery Pack must be installed in the pr
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English WALLMOUNT CONFIGURATION (continued) 2. Align the mounting brackets with the mounting bracket screw holes and attach with the six retaining screws. 3. Use the template to mark the screw hole position on the wall. CAUTION, you should always were protective gear for your hands and eyes when operating power tools. 4. Attach the four retaining screws to the wall and make sure that all of the re- taining screws are screwed into structural material. Then clean the area
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CONNECTING THE BATTERY PACK (QUALIFIED SERVICE PERSONNEL ONLY) NOTE: If you are using these Battery Packs with the Endeavor series UPS, the UPS must be configured so that the UPS will report the correct estimated runtime in the SentryPlus software and to make the Battery capacity bar graph LEDs display properly. See the SentryPlus software User’s Manual to configure the UPS. 1. Make sure that the DC circuit breaker on the rear panel of the Battery Pack is in the Off position. 2. Turn th
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English CONNECTING THE BATTERY PACK TO AN AC SOURCE These Battery Packs can operate with 115VAC or 230VAC input voltage. Be- fore connecting the Battery Pack to an AC Source, verify that the Battery Pack's dipswitch is set for the proper input voltage. 1. Set the dipswitch on the rear panel of the Battery Pack to the appropriate input voltage. 2. Connect the input power cord for the Battery Pack into the AC Inlet on the Battery Pack. 3. Plug the other end of the input power cord fo
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7. Before connecting the Battery Pack to an AC Source, verify that the Battery Pack is set for the proper input voltage. Set the dipswitch on the rear panel of the Battery Pack to the appropriate input voltage. Connect the input power cord with the NEMA 5-15P Plug into the AC Inlet on the first Battery Pack. 8. Connect the Daisy Chain power cord from the AC Outlet of the of the first Battery Pack to the AC Inlet of the second Battery Pack. 9. Connect the input power
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English English SYSTEM OVERVIEW These Battery Packs will extend the runtime capabilities of the UPS. These Battery Packs have internal chargers to properly maintain the internal batter- ies. The charger will operate with 115VAC or 230VAC depending on the dipswitch setting. The Battery Pack will charge the batteries with the DC circuit breaker in the On or Off position as long as the Battery Pack is plugged into the AC wall outlet and there is an acceptable AC voltage present (90 - 130VAC/180
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Possible Cause What To Do Symptom 1. The input power cord is 1. Plug the input power cord The Charger Active not plugged into the AC wall into the AC wall outlet. LED is not on. outlet. 2. Once commercial power is 2. No commercial power available recheck the LED. available. 3. Check the circuit breaker 3. No AC voltage at the AC at the service panel to see if wall outlet. it is tripped. 4. Internal charger fault. 4. Call for Service. The DC Breaker On 1. The DC circuit breaker 1. Turn the DC cir
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English REPLACING THE BATTERY (QUALIFIED SERVICE PERSONNEL ONLY) These Battery Packs have an easy to replace hot-swappable batteries. Please read all of the WARNINGS and CAUTIONS before attempting to service the batteries. NOTE: If there is a power interruption while replacing the hot-swappable batter- ies, with the UPS on, the load will not be backed up. This Battery Pack contains potentially hazardous voltages. Do WARNING! not attempt to disassemble the Battery Pack beyond the battery repla
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CAUTION: Replace the batteries with the same number and type as originally installed in the Battery Pack. These batteries have pressure oper- ated vents. These Battery Packs contain sealed non-spillable maintenance free lead acid batteries. Model # EDBP24XL EDBP48XL EDBP72XL Battery 4-12V8.5Ah 8-12V8.5Ah 6-12V8.5Ah Qty/Rating CSB HR 1234W F2 HR 1234W F2 HR 1234W F2 Part # Panasonic LC-R129 LC-R129 LC-R129 Part # Yuasa REW45-12 REW45-12 REW45-12 Part # BATTERY REPLACEMENT PROCEDURE (QUALIFIED S
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English 15. Grasp the other battery pull tab and gently pull the battery module out of the Battery Pack and set on the floor. (FIG. 4) NOTE: Use Caution, the battery modules are heavy. 16. Disconnect the battery positive (red) wires. 17. Disconnect the battery negative (black) wires. 18. Disconnect the battery jumper wires. 19. Remove the old batteries from the battery tray. 20. Install the new batteries into the battery tray in the same position as the original batteries. 2
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FIG. 2 FIG. 3 FIG. 4 19 English
