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MICROMASTER 440
0,12 kW - 250 kW
Operating Instructions (Compact) Issue 10/06
User Documentation
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Warnings, Cautions and Notes Issue 10/06 Warnings, Cautions and Notes The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. Specific Warnings, Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections. Please read the information carefully, since it is pr
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Issue 10/06 Contents Contents 1 Installation............................................................................................................... 5 1.1 Clearance distances for mounting ............................................................................ 5 1.2 Mounting dimensions................................................................................................ 5 2 Electrical Installation..........................................................................
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Contents Issue 10/06 6.4.17 Field-orientated control ........................................................................................... 50 6.4.17.1 Sensorless vector control (SLVC)........................................................................... 51 6.4.17.2 Vector control with encoder (VC)............................................................................ 53 6.4.18 Converter-specific Functions .......................................................................
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Issue 10/06 1 Installation 1 Installation 1.1 Clearance distances for mounting The inverters can be mounted adjacent to each other. When mounting inverters one above the other, the specified environmental conditions must not be exceeded. Independent of this, these minimum distances must be observed. Frame Size A, B, C above and below 100 mm Frame Size D, E above and below 300 mm Frame Size F above and below 350 mm Frame Size FX, GX above 250 mm below 150 mm in front 40 mm (FX
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2 Electrical Installation Issue 10/06 2 Electrical Installation 2.1 Technical Specifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Unfiltered and with built in Class A Filter) Order No 2AB 11- 12- 13- 15- 17- 21- 21- 22- 23- 2AA1 5AA1 7AA1 5AA1 5AA1 1BA1 5BA1 2BA1 0CA1 6SE6440- 2UC Frame Size A B C 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0 [kW] Output Rating (CT) [hp] 0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0 0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0 Output Power [kVA] 1,8 3
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Issue 10/06 2 Electrical Installation Input voltage range 3 AC 200 V – 240 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AC23- 2AC24- 2AC25- 0CA1 0CA1 5CA1 Frame Size C [kW] 3,0 4,0 5,5 Output Rating(CT) [hp] 4,0 5,0 7,5 Output Power [kVA] 6,0 7,7 9,6 CT Input Current 1) [A] 15,6 19,7 26,5 CT-Output Current [A] 13,6 17,5 22,0 VT Input Current 1) [A] - 28,3 34,2 VT-Output Current [A] - 22,0 28,0 Fuse [A] 25 32 35 Recommended 3NA 3810 3812 3814 For UL specified *
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2 Electrical Installation Issue 10/06 Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23 -2AA1 -5AA1 -7AA1 -5AA1 -5AA1 -1BA1 -5BA1 -2BA1 -0CA1 Frame Size A B C [kW] 0,12 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0 Output Rating(CT) [hp] 0,16 0,33 0,5 0,75 1,0 1,5 2,0 3,0 4,0 Output Power [kVA] 0,4 0,7 1,0 1,3 1,7 2,4 3,2 4,6 6,0 CT-Input Current 1) [A] 1,1 1,9 2,7 3,6 4,7 6,4 8,3 11,7 15,6 CT-Output Current [A
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Issue 10/06 2 Electrical Installation Input voltage range 3 AC 380 V – 480 V. ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AD22- 2AD23- 2AD24- 2AD25- 2AD27- 2AD31- 2AD31- 2BA1 0BA1 0BA1 5CA1 5CA1 1CA1 5DA1 Frame Size B C D [kW] 2,2 3,0 4,0 5,5 7,5 11,0 15,0 Output Rating(CT) [hp] 3,0 4,0 5,0 7,5 10,0 15,0 20,0 Output Power [kVA] 4,5 5,9 7,8 10,1 14,0 19,8 24,4 CT-Input Current 1) [A] 7,5 10,0 12,8 15,6 22,0 23,1 33,8 CT-Output Current [A] 5,9 7,7 10,2 13,2 18,4 26,0
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2 Electrical Installation Issue 10/06 Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered) Order No. 6SE6440- 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27 -7AA1 -5AA1 -5AA1 -1AA1 -5AA1 -2BA1 -0BA1 -0BA1 -5CA1 -5CA1 Frame Size A B C [kW] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5,5 7,5 Output Rating(CT) [hp] 0,5 0,75 1,0 1,5 2,0 3,0 4,0 5,0 7,5 10,0 Output Power [kVA] 0,9 1,2 1,6 2,3 3,0 4,5 5,9 7,8 10,1 14,0 CT-Input Current 1) [A] 2,2 2,8 3,7 4,9 5,9 7,5 10,0 12,8 15
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Issue 10/06 2 Electrical Installation Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UD38-8FA1 2UD41-1FA1 2UD41-3GA1 2UD41-6GA1 2UD42-0GA1 Frame Size FX GX [kW] 90 110 132 160 200 Output Rating(CT) [hp] 125 150 200 250 300 Output Power [kVA] 145,4 180 214,8 263,2 339,4 CT-Input Current 1) [A] 169 200 245 297 354 CT-Output Current [A] 178 205 250 302 370 VT-Input Current 1) [A] 200 245 297 354 442 VT-Output Current [A] 205 250 302 370 477 [A] 250 3
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2 Electrical Installation Issue 10/06 Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UE17- 2UE21- 2UE22- 2UE24- 2UE25- 2UE27- 2UE31- 2UE31- 5CA1 5CA1 2CA1 0CA1 5CA1 5CA1 1CA1 5DA1 Frame Size C D [kW] 0,75 1,5 2,2 4,0 5,5 7,5 11,0 15,0 Output Rating(CT) [hp] 1,0 2,0 3,0 5,0 7,5 10,0 15,0 20,0 Output Power [kVA] 1,3 2,6 3,7 5,8 8,6 10,5 16,2 21,0 CT-Input Current 1) [A] 2,0 3,7 5,3 8,1 11,1 14,4 21,5 24,9 CT-Output Current [A] 1,4 2,7 3,9 6,1 9,0 11,0
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Issue 10/06 2 Electrical Installation 2.2 Power Terminals You can gain access to the mains and motor terminals by removing the front covers. Frame Size A (Fig. 2-1) Frame Sizes B and C (Fig. 2-2) Frame sizes D and E (Fig. 2-3) Frame Size F (Fig. 2-4) Frame Sizes FX and GX (Fig. 2-5) Connection terminals for Frame Sizes A - F (Fig. 2-6) Connection overview for Frame Size FX (Fig. 2-7) Connection overview for Frame Size GX (Fig. 2-8) Frame Size A Fig. 2-1 Removi
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2 Electrical Installation Issue 10/06 Frame Sizes B and C Fig. 2-2 Removing front covers (Frame Sizes B and C) MICROMASTER 440 14 Operating Instructions (Compact)
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Issue 10/06 2 Electrical Installation Frame Sizes D and E 2 3 Fig. 2-3 Removing front covers (Frame Sizes D and E) MICROMASTER 440 15 Operating Instructions (Compact) 1
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2 Electrical Installation Issue 10/06 Frame Size F 1 2 19 mm AF 3 Fig. 2-4 Removing front covers (Frame Size F) MICROMASTER 440 16 Operating Instructions (Compact)
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Issue 10/06 2 Electrical Installation Frame Sizes FX and GX 1 2 4 3 Fig. 2-5 Removing front covers (Frame Sizes FX and GX) MICROMASTER 440 17 Operating Instructions (Compact)
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2 Electrical Installation Issue 10/06 Access to the power supply and motor terminals is possible by removing the front covers. Fig. 2-6 Connection terminals for Frame Sizes A - F MICROMASTER 440 18 Operating Instructions (Compact)
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Issue 10/06 2 Electrical Installation Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening DCPA, DCNA for connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor Connection DCPA, DCNA for external braking unit Top adjustment rail Top retaining screw Connection for dv/dt filter DCPS, DCNS Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw Fan screws Fan
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2 Electrical Installation Issue 10/06 Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening DCPA, DCNA for connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor Connection DCPA, DCNA for external braking unit Top adjustment rail Top retaining screw Connection for dv/dt filter DCPS, DCNS Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw Fan screws Fan Shi