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Please Read
R
Switching Panels
Installation Guide
Softswitch128TM (XPS) and
GRAFIK SystemsTM (XP)
Contents
P Pa an ne ell M Mo od de ell N Nu um mb be er r G Gu uiid de e
Softswitch128 (XPS) 2
GRAFIK Systems (XP) 3
P Pa an ne ell D Diim me en ns siio on ns s
Mini Panel 4
Standard Panel 5
Large Panel 6
Extra-La
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Panel Model Number Guide Softswitch128TM (XPS) Feed-Through Model Numbers Branch Circuit Breaker Model Numbers Example Example XPS24-120FT-CGP____ XPS24-1204ML-20-CGP____ Number of Circuits Feed- Number of Circuits Branch Feed in Panel Through in Panel Circuit Type Type Rating Feed Feed Custom Panel Custom Panel Voltage Voltage Suffix Suffix Number of Circuits in Panel Number of Circuits in Panel Indicates number of switching circuits in the panel: Indicates number of switching circuits in the
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Panel Model Number Guide (continued) GRAFIK SystemsTM (XP) Feed-Through Model Numbers Branch Circuit Breaker Model Numbers Example Example XP24-120FTML-CGP____ XP24-1204ML-20-CGP____ Branch Number of Feed- Number of Feed Circuit Circuits in Through Circuits in Type Rating Panel Type Panel Feed Feed Custom Panel Custom Panel Voltage Voltage Suffix Suffix Number of Circuits in Panel Number of Circuits in Panel Indicates number of switching circuits in the panel: Indicates number of switching cir
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Panel Dimensions Mini Panel Dimensions are in inches (mm). 14.38 (365) Top View 15.875 (403) 4.2 2.2 8.00 (107) (56) (203) 0.15 (4) 1.34 (34) 21.50 (546) 24.00 24.50 (610) Cover (622) 10.75 Left Side Right Side 2.21 (273) (56) 15.13 N No ot te e ffo or r R Ro ou ug gh h- -IIn n T Tu ub b (384) ((m mo od de ells s XINT4 to XINT16, Front View or SINT8 to SINT16):: K Ke ee ep p c clle ea ar r!! Inside of solid black line indicates keep-out area for interior. 4.09 Bottom View (104) R 4 I
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Panel Dimensions (continued) Standard Panel Dimensions are in inches (mm). 14.375 (365) Top View 15.875 (403) 4.21 2.43 (107) 8.00 (62) (203) 0.15 (4) 2.69 (68) 41.75 (1060) 59.50 (1511) 59.00 (1499) Cover N No ot te e ffo or r R Ro ou ug gh h- -IIn n T Tu ub b ((m mo od de ells s XINT20 to XINT48, or SINT20 to SINT48):: K Ke ee ep p c clle ea ar r!! Inside of solid black line indicates keep-out area for interior. 2.43 11.00 Left Side Right Side (62) (279) 15.125 (394) Front View 4.
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Panel Dimensions (continued) Large Panel (120/277/347 V only) Dimensions are in inches (mm). 22.0 (559) Top View 6.30 23.50 (160) (597) 2.50 (64) 0.15 (4) 3.34 (85) 45.00 (1143) 63.50 63.00 (1600) (1613) Cover 18.50 (470) Left Side Right Side 22.75 (578) Front View 6.1 (155) Bottom View R 6 Installation Guide for Switching Panels
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Panel Dimensions (continued) Extra-Large Panel (277/347 V only) Dimensions are in inches (mm). 22.0 (559) Top View 6.3 23.50 3.0 (160) (597) (76) 0.15 3.45 (88) (4) 68.0 (1727) 82.0 82.50 (2083) (2096) Cover 18.5 (470) Right Side Left Side 22.75 (578) Front View 6.1 (155) Bottom View R Installation Guide for Switching Panels 7
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Panel Mounting Panel and TUB Mounting Mounting Guidelines Maximum Panel Weights • For Indoor Use Only! NEMA, Type 1 enclosure, IP20. Mini 30 pounds (13.9 kg) • Large and extra-large panels for surface mount only. Standard 80 pounds (37 kg) • Panel generates heat. Mount where ambient Large 135 pounds (61.3 kg) temperature is 32-104 ºF Extra-Large 200 pounds (90.7 kg) (0-40 ºC). • Relative humidity must be <90% non-condensing. • Reinforce wall structure for panel weight and local codes; see ta
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Panel Mounting (continued) Rough-In Panel Interior Mounting (Rough-in Panels ONLY) (120/277/347 V only) Mounting for SINT or XINT Plate: • Insert interior into TUB. • Rest interior on bottom of TUB. • Press interior flat into back of TUB. • Insert 3 screws (provided) as shown into interior to secure to TUB. • All mounting guidelines apply (see previous page). TUB 48 Mounting for TUB 16 Mounting for SINT20 through SINT48 SINT8 through SINT16 and XINT20 through XINT 48 and XINT4 through XINT16
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Wiring Feed-Through Panel: Feed and Load Wiring • Use a trough when the switching panel is far away from the distribution panel. Splice neutrals in trough. • Wire the switching panel similar to a lighting distribution panel. Run feed and load wiring. • Use the switching panel to provide temporary lighting by leaving the bypass jumpers in place. (See page 16 for more details.) Typical load circuit H Power feed SH Distribution (hot/live) H Wire Sizes panel SH • Power Feed (Hot/Live): H 2 SH #14-#1
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Wiring (continued) Panel with Branch Circuit Breakers: Feed and Load Wiring (120/277/347 V only) Wiring Tips • Wire the switching panel similar to wiring a lighting distribution panel: • Run feed and load wiring. No other wiring or assembly required. Bypass jumpers - do not remove The switching panel can provide Typical switch leg temporary lighting: SH • Wire all loads. H Switched Hot/Live • Leave the bypass jumpers in SH #14-#10 AWG place. H 2 (2.5-4.0 mm ) SH • Use branch circuit breakers at
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Wiring (continued) Panel with Isolation Switch: Feed and Load Wiring (230/220-240 V only) Wiring Tips • Wire the switching panel similar Typical Bypass jumpers - to wiring a lighting distribution do not remove switch leg panel. L • Run feed and load wiring. No Switched Hot/Live SL other wiring or assembly #14-#10 AWG N required. 2 (2.5-4.0 mm ) L SL N The switching panel can provide L temporary lighting: SL Load • Wire all loads. N L • Leave the bypass jumpers in SL place. N • Use branch circuit
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{ { System Wiring Overview Review the options below for information on wiring your panel correctly into your specific system. Contact closure input Contact closure input A. Softswitch128TM (XPS) panel: Refer to the (CCI) 1 (CCI) 2 Softswitch128 Setup and Operation Manual for detailed wiring information. 1234D5 Controller Terminals B. GRAFIK SystemsTM (XP) panel as a part of a GRAFIK Eye 4000 lighting system: Refer to the GRAFIK Eye 4000 Installation, Setup, and Operation Manual and the system o
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Ratings Softswitch128TM (XPS) Use the charts below to determine feed and load wiring sizes for Softswitch128 panels. Note that load circuit wiring sizes are shown bottom right. Feed-Through (FT) and Rough-In (RI) 120 V Panels with Branch Circuit Breakers Panels (120 V , 277 V , 120/277 V ) FT RI Switch Feed Max XPS Switch Feed Max Model Model Legs Type Feed Model Legs Type Feed XPS8 SINT8 8 XPS8 8 XPS12 SINT12 12 1Ø 2W XPS12 12 3Ø 4W or XPS16 SINT16 16 XPS16 16 1Ø 3W 200 A XPS20 SINT20 20 #14-
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Ratings (continued) GRAFIK SystemsTM (XP) Use the charts below to determine feed and load wiring sizes for GRAFIK Systems panels. Note that load circuit wiring sizes are shown bottom right. Feed-Through (FT) and Rough-In (RI) 120 V Panels with Branch Circuit Breakers Panels (120 V , 277 V , 120/277 V ) FT RI Switch Feed Max XP Switch Feed Max Model Model Legs Type Feed Model Legs Type Feed XP4 XINT4 4 XP4 4 XP8 XINT8 8 1Ø 2W XP8 8 XP12 XINT12 12 XP12 12 3Ø 4W or XP16 XINT16 16 #14-#10 AWG XP16
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Temporary Lighting You do not need to install a temporary distribution H panel. Connect load wires into the appropriate SH Input circuit breaker terminal blocks. Each input breaker can supply power to a load while the bypass jumper protects the module from load faults. Warning! Verify that the panel is fed from the correct voltage. A feed miswire or loss Bypass jumper protects the of a feed neutral can cause over-voltage switch module from load damage to the equipment. Do NOT faults. remove bypa
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H SH H SH H SH H SH Complete Installation You have completed your panel installation. For Onsite Factory Commissioning, call Lutron Technical Support and select Startup to schedule a field service visit. Allow for 10 working days between day of call and scheduled visit. If you purchased Telephone Startup (Softswitch128/XPS only), stop here and complete the Control Location, Panel, and Control Station Tables that are located in the back of the Setup and Operation Manual. Once the tables are comp
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Notes R 18 Installation Guide for Switching Panels
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Warranty L Lu uttr ro on n E Elle ec cttr ro on niic cs s C Co o..,, IIn nc c.. O On ne e Y Ye ea ar r L Liim miitte ed d W Wa ar rr ra an ntty y For a period of one year from the date of purchase, and subject to the exclusions and restrictions described below, Lutron warrants each new unit to be free from manufacturing defects. Lutron will, at its option, either repair the defective unit or issue a credit equal to the purchase price of the defective unit to the Customer against the purcha
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Contact Information Internet: www.lutron.com E-mail: product@lutron.com WORLD HEADQUARTERS ASIAN HEADQUARTERS USA Singapore Lutron Electronics Co., Inc. Lutron GL Ltd. 7200 Suter Road, Coopersburg, PA 18036-1299 15 Hoe Chiang Road, #07-03 Euro Asia Centre, Singapore 089316 TEL +1.610.282.3800 TEL +65.6220.4666 FAX +1.610.282.1243 FAX +65.6220.4333 Toll-Free 1.888.LUTRON1 Technical Support 1.800.523.9466 China, Beijing Lutron GL Ltd. Beijing Representative Office Brazil 5th Floor, China Life Tow