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Form P7648
Edition 1
August 2004
CCN 04579728
Operation and Maintenance Manual
for
Series SRV125F
Starter Relay Valve
NOTICE
Series SRV125F Starter Relay valves are designed for controlling fluid flow in conjunction with Air Starting
Systems.
WARNING
• IMPORTANT SAFETY INFORMATION ENCLOSED - SAVE THESE INSTRUCTIONS.
• Read and understand this manual before operating Valve.
• Failure to observe the following warnings could result in injury.
PLACING THE VALVE IN SERVICE
• Always install, operate
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USING THE VALVE • This product is not designed for working in explosive • Do not use this product for purposes other than those environments, including those caused by fumes & dust, recommended. or near flammable materials. • Operate this product only when properly installed in • This product is not insulated against electric shock. the Air Starting System. • Never use a damaged or malfunctioning product or • Use only recommended Ingersoll-Rand accessories. accessory. • Do not modify thi
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EXPLODED VIEW AND PARTS LIST SERIES SRV125F STARTER RELAY VALVE (Dwg. TP2184) When ordering, use applicable part number Item Part Description Part Number Item Part Description Part Number 1 Valve Housing . . . . . . . . . . . . . . . . . . . . SRV125F-40 10 End Plug . . . . . . . . . . . . . . . . . . . . . . . . . SRV150-338 2 Pipe Plug (2 required) . . . . . . . . . . . . . . HSPPS-2 11 End Plug Seal O-ring . . . . . . . . . . . . . . . Y327-143 * 3 Upper Piston O-Ring . . . . . . . . . . .
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OPTIONAL EQUIPMENT (Dwg. TP2212) When ordering, use applicable part number Item Part Description Part Number Item Part Description Part Number Solenoid and Mounting Hardware - Position 1 Pilot Port Hardware - Position 2 A Solenoid L 90° Elbow with Push to Lock . . . . . . . . . EL90-4M4DOT 12 Volt, Pioneer Connections . . . . . . . . 150BMP-A1051C M 90° Elbow with JIC 37° . . . . . . . . . . . . . EL90-4M437M 12 Volt, Wire Leads . . . . . . . . . . . . . . . 150BMP-1051B Left and Right Live Air
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PLACING THE STARTER RELAY VALVE IN SERVICE Installation WARNING 1. Place the O-Ring supplied with the flange fitting into the groove on the Starter Relay Valve. Always wear eye protection when performing any mainte- 2. Mount the Starter Relay Valve to the tank using ST500-K166 nance on this valve. Flange Assembly. The air flow arrow must point toward the starter. Pre-Installation 3. Check the O-Ring to see that it properly seated in the groove to prevent cutting. 1. Clean the air line, o-ri
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MAINTENANCE Installation of the Tune Up Kit WARNING Disassembly of the Starter Relay Valve 1. Bleed off the air pressure. Always wear eye protection when lubricating or performing 2. Clamp the Starter Relay Valve in a vise with the Retaining maintenance on the Starter Relay Valve. Always bleed off the Ring (12) facing up. air pressure before lubricating or performing any mainte- 3. Carefully remove the Retaining Ring. The End Plug (10) nance on the Starter Relay Valve. should spring out. If
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NOTES P7648 Edition 1 7
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SERVICE CENTERS Web: www.irtools.com/techdocuments United States Latin America Asia/Pacific Ingersoll-Rand – Latin America IR ESS Customer Service /Distribution Division Australia Center 730 Northwest 107 Avenue Ingersoll-Rand Australia. Ltd P.O. Box 618 Street 300 1 Hartnett Drive 510 Hester Drive Miami, FL 33172 PMB 2, Carrum Downs BC, Vic., White House, TN 37188 Phone: (305) 559-0500 3201 United States Fax: (305) 222-0864 Seaford, Victoria 3198 Phone: (888) START-AIR Australia Fax: (615) 672
