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OWNER’S MANUAL 2006
990 ADVENTURE
990 ADVENTURE S
ART. NR. 3.211.81 EN
12/2005 FOTO: MITTERBAUER
KTM Group Partner
KTM Sportmotorcycle AG
A–5230 Mattighofen
www.ktm.at
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INTRODUCTION » 1 We would like to congratulate you on your purchase of a KTM motorcycle. You are now the owner of a state-of-the-art sport motorcycle that guarantees to bring you lots of fun and enjoyment, provided that you clean and maintain it appropriately. Please insert the serial numbers of your motorcycle in the boxes below: Frame number Stamp of dealer Engine number Key number All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify
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IMPORTANT INFORMATION » 2 INTENDED PURPOSE The KTM 990 Adventure is designed to resist the usual wear and tear of normal use on roads and easy terrain (unpaved roads). OWNER'S MANUAL Carefully read the entire Owner's Manual before you start riding your motorcycle, even if this will take a little time. It contains use- ful tips and information on the best way to handle the motorcycle and how to protect yourself from injuries. The Manual also con- tains important information on service and mainte
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IMPORTANT INFORMATION » 3 WARRANTY The service work specified in the „Lubrication and Maintenance Schedule“ must be performed by an authorized KTM workshop. This is the only place that has the qualified technicians and the special tools required for the 990 Adventure. Be sure to have the workshop verify all service work carried out in the service manual to avoid losing your right to claim under the warranty. The warranty or guarantee shall become void for damage and consequential damage caused
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INDEX » 4 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Spring preload of the fork . . . . . . . . . . . . . . . . . . . . . . . . .20 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .2 Damping action during compression of shock absorber . . . .21 SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . .6 Rebound damping of shock absorber . . . . . . . . . . . . . . . . .22 Chassis number . . . . . . . . . . . . . . . . .
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INDEX » 5 Compression damping of shock absorber . . . . . . . . . . . . . .44 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Rebound damping of shock absorber . . . . . . . . . . . . . . . . .45 Checking the cooling liquid level in the compensating tank .71 Adjusting the preload of the shock absorber . . . . . . . . . . . .46 Checking the cooling liquid level in the radiator . . . . . . . . .72 Breathing the fork legs . . . . . . . . . . . . . . . . . . . . . .
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SERIAL NUMBER LOCATIONS » 6 Chassis number The chassis number is located on the right side of the steering head tube and on the type label. Write this number into the relevant area on page 1. Engine number, engine type The engine number and engine type are embossed in the engine case near the shift lever. Write this number into the relevant area on page 1.
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OPERATION INSTRUMENTS » 7 Clutch lever 1 The clutch lever [1] is located on the left side of the handlebar. The adjusting screw [A] is used to change the original position of the clutch lever (see maintenance work on chassis and engine). A The clutch is hydraulically actuated and adjusts itself automatically. Hand brake lever 2 The hand brake lever [2] is mounted on the handlebars on the right and actuates the front wheel brake. The adjusting screw [B] can be used to change the basic position of
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OPERATION INSTRUMENTS » 8 Multi-functional digital speedometer 1 2 3 The universal instrument is divided into 3 parts. Use the MODE and SET [1] button to change the display and the basic settings in the display. Display [2] shows all of the information that may be of interest to you. 5 display modes can be selected with the MODE button. The indicator lamps [3] provide additional information on the motorcycle's running condition. Display TEST When you switch on the ignition, all of the display
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OPERATION INSTRUMENTS » 9 CLOCK You will recognize the CLOCK display by the blinking dots between the hours and minutes. It displays the speed, temperature of the cooling liquid and the clock. CLOCK To switch to the next display mode, press the MODE button. ODO The speed, temperature of the cooling liquid and the total kilometers or miles traveled are ODO shown in the ODO mode. To switch to the next display mode, press the MODE button. TRIP 1 The TRIP 1 mode shows the speed, the temperature of t
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OPERATION INSTRUMENTS » 10 Setting options in the display 1 10 sec KILOMETERS OR MILES. You can have the speed and distance shown in kilometers or miles in the display. The dis- play can be adapted to the respective country on long-distance trips. To switch from kilometers to miles, switch on the ignition and press the MODE [1] button for approx. 10 seconds. The km/h display will switch to mph. The speed and the stored dis- tances will be converted and displayed in miles. To return to kilometers
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OPERATION INSTRUMENTS » 11 RESETTING TRIP 2 The trip meter 2 runs continuously and counts up to 999.9. It can be used similarly to TRIP 1 or together with a switch available as an accessory (see below) for trips according to a 2 roadbook. To return the trip meter 2 to zero, switch on the ignition, change to the TRIP 2 mode and press the SET button. NOTE: A Tripmaster switch (Part no. 582.14.069.044) is available as an accessory and enhances the trip meter 2 functions. You can correct the displ
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OPERATION INSTRUMENTS » 12 Cooling liquid temperature display 120°C (248°F) The temperature display [1] is shown in 7 bars. The more bars that light up, the hotter the 110°C (230°F) cooling liquid. When the lowest bar lights up, the cooling liquid has reached a temperature 1 100°C (212°F) of approx. 40°C (104°F). When the upper bar lights up 120°C (248°F), all of the bars will 70°C (158°F) start to blink and the red warning lamp [2] will light up. 60°C (140°F) 50°C (122°F) 40°C (104°F) P
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OPERATION INSTRUMENTS » 13 Indicator lamps The green indicator lamp will blink in the blinker rhythm when the blinker is switched on. NOTE: The indicator lamp will blink slower when a blinker is broken. The green indicator lamp will light up when the gearbox is in an idling position. The blue indicator lamp will light up when the high beams are switched on. The red warning light will light up when the cooling liquid has reached a tempera- ture of approx. 120°C (248°F). The orange warning light
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OPERATION INSTRUMENTS » 14 ABS warning lamp – models with ABS (antilock brake system) 1 The ABS warning lamp [1] must light up when the ignition is switched on and go out at a speed of approx. 5 KPH after you drive off. If it stays on or lights up while driving, the ABS is defective. The ABS is no longer active and the wheels can lock when braking. 2 NOTE: The brake system will still function but ABS control will no longer be active. Continue to drive carefully and have the ABS checked at an
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OPERATION INSTRUMENTS » 15 Tachometer The tachometer shows the engine speed in revolutions per minute. Do not run the engine beyond the black mark at 9500 rpm. The speed limiter will set in at 9600 rpm, drastically reducing the engine power above this rotational speed. When you switch on the ignition, the indicating needle will move to the black mark and back again. Ignition lock The ignition lock [1] has 3 switching positions. Ignition off, (engine can't be started) Ignition on, (engine can be
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OPERATION INSTRUMENTS » 16 Combination switch The rocker switch LIGHTS [1] actuates the high beam or low beam. 2 = High-beam light = Low-beam light The light signal (high beam) is actuated with button [2]. 1 The indicator switch [3] returns to central position after actuation. Press flasher switch towards switch housing to switch off the flasher. 1 The horn is sounded with button [4]. 3 4 Emergency OFF tip switch, starter tip switch The emergency off switch [5] is provided for emergency situatio
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OPERATION INSTRUMENTS » 17 Storage compartment A storage compartment is located under the seat to hold small, frequently used items. 1 To open, turn the quick release [1] approx. 180° in a counterclockwise direction and lift the cover. To lock, close the cover, insert the quick release in the dolly and turn 180° in a clock- wise direction. Filler caps The 990 Adventure has 2 separate fuel tanks. Both filler caps [2] can be locked and are equipped with a tank vent system. 2 2 To open, insert the
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OPERATION INSTRUMENTS » 18 Fuel taps Both fuel taps [1] must be open when the motorcycle is running. The level in the fuel tanks is equalized by means of a connecting hose. Only close the fuel taps to remove the tanks. 1 1 Shift lever The shift lever is mounted on the left side of the engine. The position of the gears is shown in the illustration. Neutral, or the idle speed, is located between first and second gear. 2,3,4,5,6 N 1
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OPERATION INSTRUMENTS » 19 Side stand Fold the side stand [1] forward to the stop with your foot and put the weight of the motor- cycle on the stand. Make sure it is standing securely on a firm surface. The side stand is linked to the safety start system; follow the driving instructions. 1 Center stand The bike is equipped with a side stand and a center stand [2]. 2 Foot brake pedal The foot brake pedal [3] is located in front of the right footrest. Its basic position can be adjusted to your se
