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Steel Manhattan
Coal Effect Stove Range
Conventional Flue
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish
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CONTENTS COVERING THE FOLLOWING MODELS MANHATTAN - 8619 - P8619 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basic spare parts list 22 Service records 23 2
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APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test (Please circle Y / N as appropriate) Y / N Y / N 2. Standing pressure test in figures (e.g. 20 mb) mb 3. Appliance working pressure
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USER INSTRUCTIONS 1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the 1. GENERAL rear of the stove. 1.13 This product is guaranteed for 2 years from the date of 1.1 Installation and servicing must be carried out by a installation, as set out in the terms and conditions of sale competent person in accordance with Gas Safety between Gazco and your local Gazco dealer. Please consult (Installation and Use) Regulations 1998, the re
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USER INSTRUCTIONS Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene 3. TURNING THE STOVE OFF rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. 3.1 To turn the stove off, locate the control valve, turn the left- To ensure that the release of RCF fibres are kept to a hand control knob until it points to off ( ). The main minimum, during installation and servicing a HEPA filtered
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USER INSTRUCTIONS 6.4 Place two small coals at each end of the front coal so that Steel Manhattan they lean against the flame baffle, and a further two large coals on the flame baffle, one at each end, see diagram 8. 6.1 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 5. 8 5 AR0368 6.5 Place five small coals along the rear of the flame baffle, AR0365 resting against the rear ledge, see diagram 9. 6.2 Locate the front coal moulding in
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USER INSTRUCTIONS 7. GAZCO FLUE SURE SYSTEM 7.1 The stove is fitted with the Gazco Flue Sure System, which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued operation of this safety device means there may be a serious problem with the flue system. A qualified
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INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering Models: MANHATTAN - 8619 - P8619 Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure Class m3⁄h High Low Steel Manhattan 8619 6.6 6.6 Naural Gas G20 20 mbar 5 ø11 mm 375 0.629 GB,IE I 2H Gross Gross Steel Manhattan P8619 LPG Propane G31 37 mbar 0.237 6.30 3.25 5 ø15.5 x 2 170 GB,IE I 3+ LPG Butane G30 29 mbar 0.18 Gross Gross Efficiency Class II Flue Outlet Size 127 mm (5”) ø Gas Inlet Connec
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INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 1. FLUE AND CHIMNEY REQUIREMENTS 1.1 The chimney or flue system must comply with the rules in A = 811mm force, and must be a minimum of 127mm in diameter. (5"). B = 527 mm C = 12 mm 1.2 The minimum height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance. AR0604 1.3 The chimney or flue must be free from any obstruction. Any damper plates should be remove
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INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: ENSURE THAT THE APPLIANCE IS 1 CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET. FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING INSTRUCTIONS, REPLACING PARTS. 1. CONTROL UPGRADE 1.1 This stove is fitted with a control valve that can be easily upgraded to battery powered remote control. There are two versions of this control which can be
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INSTALLATION INSTRUCTIONS INSTALLATION 3.5 Remove the assembly and drill the two holes using a No. 12 4 masonry bit. Push the rawl plugs into the holes, and place the engine assembly in position, secure to the floor using the screws provided. See diagram 2. 2 AR0879 158mm AR0878 AR0631 3.8 Secure the upper front panel using the 4 nuts and bolts provided. See diagram 5. 3.4 Having run the gas supply to the stove, PURGE THE SUPPLY PIPE, this is essential to expel any debris that may 5 block the ga
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INSTALLATION INSTRUCTIONS INSTALLATION 3.10 Place the steel top onto the casing so that the 2 lugs on the 4. FUEL BED ARRANGEMENT underside locate the top centrally within the casing. Place the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grill (if To access the ceramic fuel pieces, it will be necessary to required). See diagram 7. remove the glass door. Lift off the decorative steel trim, see Diagram 8 and remove the 6 screws holding the
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INSTALLATION INSTRUCTIONS INSTALLATION 14 4.2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 11. 11 AR0369 4.6 Ensure that the rope seal on the back of the glass frame is intact. Replace the glass frame ensuring that the 6 screws are tightened evenly. DO NOT OVERTIGHTEN. see diagram 15. AR0366 15 4.3 Place three large coals on the front coal so that they lean against the flame baffle, and the four large coals o
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INSTALLATION INSTRUCTIONS COMMISSIONING 1. COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. In restricted locations a mirror can be used. See diagram 1. If there is any doubt, run the stove for a further 10 minutes, and repeat the test. 1 1.2 If there are any extractor fans in adjacent rooms, the tes
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SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS In User Instructions section 5 1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting
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SERVICING INSTRUCTIONS FAULT FINDING CHARTS 16 IGNITION FUNCTIONAL CHECK 2 FLAME FAILURE FUNCTIONAL CHECK NO SPARK PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. coal, soot etc.) which could short the spark, clean the area. Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Consult Section 2 on page 4, retry. Light the pilot and keep the control knob pushed in at l
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SERVICING INSTRUCTIONS REPLACING PARTS 1. GENERAL 3 1.1 All principal components can be replaced without removing the stove from its installation, although it will be necessary to remove the door and steel outer casing in order to access most components. In order to remove the casing, using the following procedure: 1.2 Lift off the decorative steel trim see diagram 1 and remove the 6 screws holding the glass frame. See diagram 2. 1 4 2 1.5 Lift the RH decorative panel to disengage from its locat
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SERVICING INSTRUCTIONS REPLACING PARTS 3 2. BURNER UNIT REMOVAL 2.1 Turn the gas supply off at the isolation device. Ensure the A unit is cool. Use cover material to front of appliance to protect paintwork etc. Remove the door and place to one side. (4 nuts). Carefully remove the ceramic fuel components to a safe place. Remove front cover-plate (2 screws). Remove cover plate fixing bracket (2 wing nuts). AR0498 (Small Stoves only) Unscrew pilot union nut on gas valve. See diagram 1. 2.4 Remove
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SERVICING INSTRUCTIONS REPLACING PARTS 3.2 When replacing the pilot ensure the thermocouple follows 8 its original route, i.e. along the pilot pipe. Attach the thermocouple to the pipe with new cable ties. 3.3 Set the spark gap. See diagram 6. 6 AR0916 4.3 Replace with a new ignition lead following the same route as the old one. Replace the valve cover and the pilot assembly. 4.4 Check operation of the new ignition lead. 5. PIEZO 5.1 The piezo assembly used on this appliance is not serviceable
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SERVICING INSTRUCTIONS REPLACING PARTS 6.3 Undo the single screw that secures the left-hand side of the 12 control cover, see diagram 10. 10 AR0915 7.3 Reassemble the interrupter block and leads. Secure the 6.4 To release the right-hand side of the control cover, insert thermocouple connection in the rear of the gas control. (Do the narrow blade screwdriver into the slot shown in diagram not overtighten). Turn the gas supply on and check the 11. Lever it gently and pull from the right-hand side
