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®
ProSEAL 44 Laminator
Owners
Operation
Manual
®
ProSEAL 44 Pouch Board Laminator
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® ProSEAL 44 Pouch Board Laminator 2
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TABLE OF CONTENTS INTRODUCTION 4 IMPORTANT SAFEGUARDS 5 UNPACKING AND SET-UP 6 NIP CONTROL KNOB, REAR PANEL 7 CONTROL PANEL 8 ® MOUNTING USING A ProSEAL MOUNTING BOARD 9 ® MOUNTING USING A ProSEAL POUCH BOARD 10 ® ENCAPSULATING USING A ProSEAL FLEXIBLE POUCH 11 CLEANING YOUR LAMINATOR 12 TROUBLESHOOTING GUIDE 13 SPARE PARTS 14 GLOSSARY OF TERMS 15 TECHNICAL SPECIFICATIONS 16 LIMITED WARRANTY 17 ® ProSEAL CONTACT INFORMATION 18 ® ProSEAL 44 Pouch Board Laminator 3
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INTRODUCTION STATEMENT OF INTENDED USE Thank you for purchasing a ProSEAL laminator. We have designed the ProSEAL Your ProSEAL Laminator meets the standards Laminator to give you years of reliable of UL 775 and CAN/CSA C22.2 No. 60950. service. As you become familiar with the ProSEAL Laminator, you will appreciate the The ProSEAL Laminator has been designed to high quality of its production and the be used with ProSEAL Pouch Boards and excellence in its engineering design. ProSEAL Flexibl
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IMPORTANT SAFEGUARDS When using electrical appliances, basic 7. This unit should be situated away from heat precautions should always be taken to reduce sources such as heat register or the risk of electrical shock and injury to stoves/ovens. persons, including the following: 8. The laminator's location or position should 1. Read all instructions before connecting or not interfere with its proper ventilation. Do operating this unit. not install or place in a built-in enclosure such as a bo
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UNPACKING AND SET-UP The ProSEAL 44 is a professional laminator NOTICE! Retain original packaging. Failure to designed for ease of use. The process speed return machines properly packed in original and temperature have been preset to eliminate packaging will impose a fifteen percent restocking operator guesswork. The factory setting will fee plus costs to repair shipping damage. Contact facilitate good quality results using the Technical Service for Return Authorization (see ProSEAL Flexibl
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NIP CONTROL KNOB The Control Knob (see figure 1) is located on the right hand side of the laminator and should be operated from this side. The control knob is used to adjust the height of the rollers. The Nip Settings are 1/4"(6mm), 3/16" (5mm), 1/8" (3mm) and 1/16" (1.5mm) correspond to Pouch Board thickness. There is also a fully closed position - 0" (0mm) for future film only applications. Select the setting that indicates the thickness of the material you will be using. To Operate
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CONTROL PANEL The Control Panel (see Figure 2) is located on the top right of the machine. A diagram of the Control Panel is shown in Figure 3. Figure 2 Control Panel Location PANEL FUNCTIONS: - The LED indicator tells the temperature status. If it is flashing slowly, this indicates the laminator is heating up and has not yet reached process temperature. A steady light indicates the unit has reached process temperature and is ready for use. - Pressing and holding the top
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MOUNTING USING A ProSEAL MOUNTING BOARD Using a ProSEAL Mounting Board The board will feed through the laminator and automatically exit at the rear of the unit. Refer to the instruction sheet packed with each box of ProSEAL Mounting Boards for specific CAUTION! The board will be hot! Allow it information on mounting with a ProSEAL Board. to lie flat while cooling. Also, refer to the instruction sheet for CAUTION! USE ONLY WITH ProSEAL information on Compatible Media, Process MOUNTING BOARD
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MOUNTING USING A ProSEAL POUCH BOARD Refer to the instruction sheet packed with each Slowly insert the Pouch Board into the inlet box of ProSEAL Pouch Boards for specific opening. Ensure that the Pouch Board will information on mounting/laminating with a enter centered and straight. A gentle push ProSEAL Board. may be required to start the board into the laminator. In addition, refer to the instruction sheet for information on Compatible Media, Process Hold the edges of the Pouch Board unti
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ENCAPSULATING USING A ProSEAL FLEXIBLE POUCH Refer to the instruction sheet packed with each 5. Adjust the Control Knob to the 3/16" (5mm) box for specific information on encapsulating setting for the ProSEAL Sled. ProSEAL Flexible Pouches. 6. Make sure that the LED indicator is In addition, refer to the instruction sheet for constantly ON indicating that the machine is information on Compatible Media, Process up to temperature. Conditions and technical information. 7. Slowly insert the sled
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CLEANING YOUR LAMINATOR Cleaning the Outside of the Laminator: Cleaning the Rollers CAUTION! Disconnect the laminator from The laminating rollers of your ProSEAL should the power supply before cleaning. be periodically cleaned of adhesive build up that might occur during normal operation. The laminator may be cleaned with a lint-free cloth, lightly dampened with a mild soap and IMPORTANT! Clean the laminating rollers to water solution. Do not use a spray-on cleaner. prevent adhesive build-up
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TROUBLE SHOOTING GUIDE PROBLEM CAUSE SOLUTION The LED Indicator does not light The power cord is not plugged into Plug cord into wall outlet. when the main power switch is the wall outlet. turned on. The main fuse is blown. Replace fuse on rear of machine. The main circuit breaker is tripped. Reset the main circuit breaker at the service panel. Pouch Board is not drawn in by the The pouch board is too thick for the Change the nip setting up to the next machine. The motor is making a chosen nip
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SPARE PARTS LIST PART DESCRIPTION SPARE PART NO. TOP-COVER 011LR3001A BASE-FRONT 013LR3043A BASE-REAR 013LR3044A FRAME-REAR 013LR3045A FRAME-L 013LR3046A FRAME-R 013LR2054A SENSOR-ASS'Y 313LR3001A ROLLER-LAMI.UP 133LR3003A ROLLER-LAMI.LO 133LR3003B TABLE-FRONT 014LR3002A COVER-R 021LR3015A COVER-L 021LR3016A KNOB-CONTROL 021LR2006A FOOT 026004005A INLAY-CONTROL 032LR3013A PCB-MAIN ASS'Y 350LR3026A PCB-CONTROL ASS'Y 350LR3025A POWER CORD 380LR4001A Please contact your distributor or sales person
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GLOSSARY OF TERMS Cleaning Board: Mounting Board: Board used to capture any adhesive that may be An adhesive coated board used for mounting clinging to the rollers. images. Cold Mode: Heat is off. Nip: The spot where the top and bottom rollers meet. Cover Sheet: Release paper to be placed on the surface of Out-Feed: mounting boards. The back of the laminator where completed images emerge. Control Knob: Adjusts the height of the rollers on the ProSEAL Pouch Board: 44. An adhesive coated board w
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TECHNICAL SPECIFICATIONS Mechanical Height 12" (300 mm) Overall Width 53" (1350 mm) Depth 20" (510 mm) Net Weight 111 lbs.(50 kg) Shipping Weight 122 lbs.(55 kg) Process Maximum Working Width 44" (1120 mm) Process Speed 1 ft/min (305 mm/min) Roller Line Pressure 0.8 N/mm Process Temperature 311-320ºF (155-160ºC) Nip setting 0 (closed nip) 1/16" (1.5 mm) 1/18" (3 mm) 3/16" (5 mm) 1/4" (6 mm) Electrical U.S. version 115 VAC 60Hz 12A Order Codes U.S. version 60824 *** Specifications are subject to
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LIMITED WARRANTY SEAL Graphics warrants to the original WARNING! Any unauthorized changes or consumer purchaser that each new SEAL modifications to this unit without our prior Image Laminator which proves defective in written approval will void the user's warranty materials or workmanship within the applicable and will transfer health and safety obligations warranty period will be repaired at our option or to the user. replaced without charge. WARNING! Changes or modifications to this The a
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NOTICE: Retain original machine packaging. Failure to return machine properly packed in original packaging will impose a fifteen percent restocking fee plus any costs to repair shipping damage. For service or return authorization call Seal Technical Service. SEAL TECHNICAL SERVICE (Technical assistance & service) Tel: 1-800-486-6502 Fax: 1-800-966-4554 SEAL CUSTOMER SERVICE (For information and placing orders) Tel: 1-800-257-7325 Fax: 1-800-966-4554 Specification subject to change without n
