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IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain these
instructions for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Upgraded: ___________________
Technician: _________________________
Installation Instructions for the
PITCO
Self-Cleaning Burner System
L80-029 Rev 5 10/07
E N G L I S H
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RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING The power supply to the appliance MUST be disconnected before performing this procedure. WARNING Ensure that the gas supply to this appliance is turned off before performing this procedure. WARNING Use only parts supplied with this kit. Use of any parts other than those supplied with this kit will void the warranty and could cause unsafe conditions or improper operation of your appliance. WARNING Drain the tank and ensure that appliance has
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Theory of Operation: A natural gas burning appliance requires roughly 10 cubic feet of air to properly combust a single cubic foot of gas. Minute airborne particles entrained during this process pass through the combustion system and are incinerated. However, some particles may be trapped within the combustion system, building up over time, causing an eventual decrease in the operational efficiency of your appliance. The rate at which this build up may occur varies from kitchen to kitchen and is
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Follow this procedure for Installation of Self Cleaning burners and SCBS arm: a. Disconnect the control harness from the main gas valve and tuck it out the way to avoid damaging the harness during this procedure. b. If your appliance has a solid-state control (or auxiliary thermostat) behind the door, remove it at this time. With a 5/16” nut driver remove the two self-threading screws that mount the control to the appliance, disconnect the control harness and tuck it out of the way to avoid dama
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e. Using a 1 1/16” wrench and a 7/8” wrench, loosen the brass fitting on the top of the gas valve and disconnect the gas valve from the manifold inlet. This will allow you to drop the gas valve down and keep it out of the way during burner replacement. f. Using a 5/16” wrench, nut driver or screw gun bit, remove all burners by removing the (2 ea.) self threading screws holding them into the burner rack. Retain these for reinstallation of the new burners. Note: On models MG2 and SGH50, it will b
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i. Capture the remaining burners on the SCBS Arm in the same manner as in step h, and secure them into the appliance, taking care not to strip the pre-threaded holes. j. Secure the SCBS Arm to left side of the burner to the right of the pilot using two 10 X 24 self-threading screws provided with the Pitco Self-Cleaning Burner System Upgrade Kit. The SCBS Arm should now be mounted properly and securely. Inspect your work to insure that the burners are installed correctly. Improperly mounted or po
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NOTE: CE approved models will have a pressure test fitting in this location. For CE approved models, remove this pressure test fitting using a 7/16” (12 mm) wrench. Using a 3/16” (5 mm) hex key, remove the plug from the auxiliary pressure tap on the manifold inlet and replace it with pressure tap fitting that you removed from the TOP (Outlet side) of the valve. Use teflon tape or apply pipe joint compound on the threads of the fitting to ensure a gas-tight seal. b. Remove the straight 1/8” NPT X
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e. Thread the compression nut on the corrugated tubing end of the SCBS Valve Assembly onto the orifice assembly that you inserted into the runner tube in step c and tighten with a 1/2” (13 mm) wrench. f. Install the orifice retainer bracket onto the pilot bracket and SCBS Orifice assembly. This will secure the orifice assembly into the runner tube. g. Tighten ALL joints on the SCBS Valve assembly with a ½” (13 mm) wrench. Reinstall the pilot tubing into the gas valve. h. Reconnect the control ha
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b. Disconnect the wiring harness from the relay board mounted behind the front panel and remove the relay board and insulation paper. Be sure to retain the screws. The existing relay board may or may not have a jumper plug as shown. If it does, remove it from the old relay board and install it into the same position on the “new” SCBS relay board provided. c. Install the insulation paper provided with the Pitco Self-Cleaning Burner System Upgrade Kit onto the backside of the SCBS Control Board an
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e. If the appliance you are upgrading does NOT have a Solid State Control, proceed to step f in this section. If the appliance that you are upgrading has a Solid State Control, feed the other ends of the SCBS Harness through the unused portion of the strain relief holding the Solid State Control Harness and proceed directly to step h in this section. NOTE: If needed, you can carefully nudge open the area in the strain relief with a screwdriver to make additional room to insert the SCBS harness.
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i. Connect the SCBS Harness to the SCBS Valve as shown. The red and violet wires must be connected to the vertically oriented tabs on the valve and the green (ground) wire must be connected to the bottom, horizontally oriented tab on the valve. The grey wires will be connected to the Thermal Limit at a later point in the upgrade process. j. Route the SCBS Harness along the main control harness and wire tie it to the control harness. The proper wire tie locations are indicated by arrows, see phot
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Follow this procedure to check proper operation of the Pitco Self-Cleaning Burner System: WARNING Ensure that tank is filled to the level line with oil before turning the appliance on. Turning the appliance on with an empty or partially filled tank could cause an unsafe condition, which could lead to damage to the appliance, property damage or personal injury. a. Reconnect the power supply and turn on the gas supply to the appliance. b. Energize the unit and check the gas delivery system and Pit
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appliance is in operation, or can be detected visually by watching the burner flame through the air collars. The sound of the burners will be inconsistent and the flame may appear to ‘peel’ off of the burner face. A certain amount of flame roll out during ignition is normal. However, excessive flame roll out during burner operation is abnormal. Excessive flame roll out will cause undue heating in the burner area and will cause the thermal cut out switch to trip. If there is significant flame rol
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TROUBLESHOOTING Should there be a problem with your appliance, use the following tables to isolate possible faults before calling Pitco Technical Support. POSSIBLE CAUSES CORRECTIVE ACTION PROBLEM A. Main breaker in OFF position. A. Turn on Circuit Breaker to appliance. B. Gas supply turned OFF. B. Turn on gas supply to appliance. Appliance will not C. Appliance unplugged. C. Plug appliance power cord into wall outlet. run, front panel D. Blown control fuse. D. lights are not ON. Refer to Serv
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