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IM587-B
LN-10 Heads & Controls August, 2007
Boom Mount or Bench Models
For use with: LN-10 Control - Boom Mount Code 10442, 10831
10 Series Wire Drive - Boom Mount Code 10443, 10444, 10763, 10764, 10818, 10819
LN-10 Boom Package Code 10445, 10765, 10820
Synergic 7F Drive C Code 10190, 10191
LN-10 - Bench Model Code 10440, 10441, 10761, 10762, 10816, 10817
LN-10 - Zipline Boom Package Code 10497, 10498 , 10771, 10
772, 10824
Safety Depends on You
Lincoln arc welding and cutting
equipment is desi
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i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can- chemicals known to the State of California to cause cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm. The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
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ii ii SAFETY ELECTRIC SHOCK can ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot” when the welder is on. open arc welding. Headshield and filter lens Do not touch these “hot” parts with your bare should conform to ANSI Z87. I standards. skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 4.b. Us
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iii iii SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a.Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire. regulators designed for the gas and Remember that welding sparks and hot pressure used. All hoses, fittings, etc. should be suitable for mate
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iv iv SAFETY Mar. ʻ93
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v v for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product Thank You ••• as much pride as we have in bringing this product to you! CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip- ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Linco
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vi vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications.......................................................................................................A-1 General Description..............................................................................................................A-1 Recommended Processes and Equipment ............................................
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vii TABLE OF CONTENTS Page ...... Diagrams ..........................................................................................................Section F Wiring (LN-10 Control)...........................................................................................F-1 Wiring (10 Series Wire Drive) ................................................................................F-2 Dimension Print..............................................................................................
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A-1 A-1 INSTALLATION TECHNICAL SPECIFICATIONS – LN-10 Heads & Controls WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO Speed Wire Size Speed Wire Size Solid Cored Solid Cored K1563-1,-3 10 Series 35-500 IPM .025 - 3/32 in. .035 - .120 in .50 - 750 IPM .025 - 1/16 in. .035 - 5/64 in. Std Drive Boom Mount (0.89-12.7 M/M) (0.6 - 2.4 mm) (0.9 - 3.0 mm) (1.25 - 19.0 M/M) (0.6 - 1.6 mm) (0.9 - 2.0 mm) K1563-2,-4 10 Series 55 - 825 IPM .025 - 1/16 in. .035
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A-2 A-2 INSTALLATION All of these features are selected with a tactile-feel keypad, The wire type and size range for the wire drive used, and are set independently using one of two rotating knob and gear ratio change selected, are given in the encoders, setting levels are displayed on one of two digital Specifications. LED displays. Recommended power sources are Lincoln Electric The 10 Series Wire Drive assemblies include a heavy duty Company constant voltage power sources with 42 head with e
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A-3 A-3 INSTALLATION 10.50 5/16-18 THREAD 2.25 CLEARANCE .50 FOR 1/4 BOLT 13.75 6.00 14.00 11.00 12.75 10.00 FEED PLATE CLEARANCE DOOR OPEN FOR 1/4 BOLT 3.00 BOTTOM FRONT 5.00 2.63 2.63 10.50 5.25 14.50 14.50 FIGURE A.2 FIGURE A.1 Connecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive Unit (K679-1 or -2) One head to control cable assembly is required. The Head to Control cable assemblies are available in two Mount the wire feed unit by means of the insulated types: mounting
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A-4 A-4 INSTALLATION a) Loosen the clamping collar screw using a 3/16" Electrode Routing Allen wrench. The clamping collar screw is accessed from the bottom of the feedplate. It is The electrode supply may be either from reels, Readi- the screw which is perpendicular to the feeding Reels, spools, or bulk packaged drums or reels. direction. Observe the following precautions: b) Loosen the retaining screw, which is also a) The electrode must be routed to the wire drive accessed from bottom
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A-5 A-5 INSTALLATION 3) Remove clamping screw & clamping collar from WIRE FEED DRIVE ROLL KITS the drive shaft closest to the incoming side of the feeder. NOTE: The maximum rated solid and cored wire sizes for each wire drive head and selected 4) Install drive roll onto keyed shaft. (Do not exceed drive ratio is shown on the SPECIFICATIONS the maximum wire size rating of the wire drive.) in the front of this section. Replace collar and tighten clamping screw. 5) Back out the set screw for
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A-6 A-6 INSTALLATION 6) Install each drive roll by pushing over shaft until it Gun Cable Connection with Standard butts up against locating shoulder on the drive roll Connection shaft. (Do Not exceed maximum wire size rating of the wire drive). 1. Check that the drive rolls and guide tubes are proper for the electrode size and type being used. 7) Install Outer Wire Guide by sliding over locating If necessary, change them per “Wire Drive Roll pins and tightening in place. Kits” in this sect
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A-7 A-7 INSTALLATION Gun Cable Connection with Fast-Mate GMAW Shielding Gas Connection WARNING 1. Check that the drive rolls, feeder guide tubes and gun connector guide tube are appropriate for the CYLINDER may explode if damaged. electrode size being used. If necessary, change • Keep cylinder upright and chained to them per “Wire Drive Roll Kits” in this section. support. • Keep cylinder away from areas where 2. Connect gun to gun connector making sure all pins it may be damaged. and gas t
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A-8 A-8 INSTALLATION ELECTRICAL INSTALLATION Current Copper Work Cable Size, AWG 60% Duty Cycle Up to 100 ft Length (30m) WARNING 2 400 Amps 00 (67 mm ) ELECTRIC SHOCK can kill. • Do not touch electrically live parts such 2 500 Amps 000 (85 mm ) as output terminals or internal wiring. • When inching with gun trigger, electrode and 2 600 Amps 000 (85 mm ) drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released. • Turn OFF inpu
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A-9 A-9 INSTALLATION OPTIONAL FEATURES When installed and properly configured, the K1561-1 INSTALLATION Robotics Interface Module allows complete control of the welding process from the robot controller. Dual Procedure Switch Options The Lincoln Electric Companyʼs Automation Center K683-1 Dual Procedure Switch (One per gun) - should be contacted for questions regarding installa- Requires K686-2 Adapter for LN-10. Kit includes gun tion or operation of the Robotics Interface Module. switch, and
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B-1 B-1 OPERATION 1. Instead of displaying a preset value in volts, the top OPERATING INSTRUCTIONS display will show a number from "0.00" to "10.00" in Safety Precautions increments of 0.02. The number can be used for setting run-in "voltage" as well as "weld preset volt- WARNING age". When the trigger is closed or while welding, ELECTRIC SHOCK can kill. the top display will display actual arc voltage. • Do not touch electrically live parts such The voltage displayed while welding can be used to
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B-2 B-2 OPERATION For K679-1 (Single Head Boom) with 50-770 IPM Setting the DIP Switches (1.27-19.5 m/m) Low Speed Ratio set S1 DIP Switch as follows: The DIP switches are each labeled with an “ON” Pwr Sources Head arrow showing the on direction for each of the 8 indi- S1 vidual switches in each DIP switch (S1 and S2). The ON 1 2 3 456 7 8 functions of these switches are also labeled and set S1 as described below: Pwr Sources Head For K679-2 (Single Head Boom) with 80-1200 IPM M 4 S R +
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B-3 B-3 OPERATION DC-250: * Metric/English Wire Feed Speed Display Selection Pwr Sources The LN-10 Control is set up for Wire Feed Speed dis- S1 ON 1 2 3 456 7 8 play in Metric units (m/min.) or English units (IPM) by setting S2 DIP Switch 1 (Labeled “M”): S1 S2 switch 1 OFF = IPM (as shipped) DC-400: Pwr Sources M 4 S R + - S1 ON 1 2 3 456 7 8 S2 ON 1 2 3 456 7 8 S1 S2 DC-600: S2 switch 1 ON = m/min Pwr Sources S1 ON 1 2 3 456 7 8 M 4 S R + - ON S2 1 2 3 456 7 8 S1 S2 DC-6
