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OPERATION AND PARTS MANUAL
Vibration Roller
Model MRH-800DS
(Diesel)
Revision #3 (02/02/05)
. .
MULTIQUIP INC. . . PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com � www:multiquip.com
Atlanta • Boise Dallas Houston Newark
Montreal, Canada Manchester, UK
Rio De Janiero, Brazil Guadalajara
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PAGE 2 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 3
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TABLE OF CONTENTS Proposition 65 Warning ............................................. 2 Yanmar L100ee-DEVMK2 Engine Here's How To Get Help ............................................ 3 Cylinder Block Assembly .................................... 72-73 Table Of Contents ..................................................... 4 Cylinder Head and Cover Assembly .................. 74-75 Parts Ordering Procedures ....................................... 5 Muffler Assembly .............................
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PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒❒❒ ❒ Dealer account number ❒ ❒❒❒ ❒ Dealer name and address ❒ ❒❒❒ ❒ Shipping address (if different than billing address) ❒❒ ❒❒❒ Return fax number ❒❒❒ Applicable model number ❒❒ ❒ ❒❒❒ ❒ Quantity, part number and description of each part ❒ ❒❒❒ ❒ Specify preferred method of shipment: Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedE
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MRH-800DS — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in Lethal Exhaust Gases injury to yourself and others. This Owner's Manual has been Engine exhaust gases contain poisonous developed to provide complete carbon monoxide. This gas is colorless and instructions for the safe and e
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MRH-800DS — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is ALWAYS wear approved respiratory not in use. protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller, other property, or the surrounding environment. ALWAYS wear approved eye and hearing protection. This vibration r
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MRH-800DS — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, CAUTION: muffler or cylinder. Allow these parts to cool before servicing engine or vibration Failure to follow instructions in this manual roller. may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool before addi
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MRH-800DS — RULES FOR SAFE OPERATION ■ High Temperatures – Always stop engine and allow the ■ ALWAYS use extreme care when operating near obstructions, engine to cool before adding fuel, oil or performing service on slippery surfaces, grades and side slopes. and maintenance functions. Contact with hot components ■ When reversing, particularly on the edges and banks of can cause serious burns. ditches, as well as in front of obstacles, the operator must ■ NEVER disconnect any "emergency or safet
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MRH-800DS — OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibration roller. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 1. Operation and Safety Decals PAGE 10 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — OPERATION AND SAFETY DECALS Figure 1. Operation and Safety Decals (Continued) MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 11
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MRH-800DS — ROLLER SPECIFICATIONS TABLE 1. MRH-800GS VIBRATION ROLLER SPECIFICATIONS Dimensions 105 x 27.2 x 41.7 in (2670 x 692 x 1060 mm) Drum Diameter 16 in. (406 mm) D) rum Width 25.6 in. (650 mm Curb Clearance 9.6 in. (243 mm) S) ide Overhang .83 in.(21 mm Operating Weight (with water) 1562 lbs. (710 kg) Vm ibration Frequency 3,300 vp Centrifugal Force 23.5/2,400 kn/kgf Dr rive System Hydraulic Moto Ve ibration System Fram Ve ibration Method Belt Driv Vn ibrator Shaft Twi Gs radeablility 20
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MRH-800DS — ENGINE SPECIFICATIONS TE able 2.E) NGIN SPECIFICATIONS (YANMAR Engine Model YANMAR L100EE-DEVMK1 El ngine Type Air-cooled Diese Cylinder Bore X Stroke 3.46 x 2.75 in (88 x 70 mm) D) isplacement 13.7 fl oz (406 cc MP aximum Ouput 10 H F) uel Tank Capacity 5.8 quarts (5.5 liters Oil Capacity 1.74 quarts (1.65 liters) D) ry Net Weight 116.6 lbs. (53 kg Dimensions (L x W x H) 16.4 x 18.5 x 19.4 in (417 x 470 x 494 mm) MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV.
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MRH-800DS— VIBRATION ROLLER DIMENSIONS TABLE 3. DIMENSIONS A.1. 05 in 2670 mm B.5. 7 in 1445 mm C.1. 0 in 255 mm LENGTH D.2. 2.8 in 580 mm E.1. 3.8 in 350 mm F.2. 7.2 in 692 mm WIDTH G.1. 3.6 in 346 mm H.7. 8.3 in 1990 mm I.4. 6.5 in 1180 mm J.3. 7.4 in 950 mm HEIGHT K.4. 1.7 in 1060 mm L.9. .6 in 245 mm Figure 2. MRH-800DS Vibration Roller Dimensions PAGE 14 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS— FEATURES The Mikasa Model MRH-800DS is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MRH-800DS levels and uniformly compacts voids between soil particles to increase dry density. Features include: Hydraulic transmission to allow speed change without gear shifting. Deadman device
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MRH-800DS— VIBRATION ROLLER COMPONENTS 1 2 4 3 8 9 5 6 10 11 7 Figure 3. MRH-800DS Vibration Roller Components PAGE 16 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS— VIBRATION ROLLER COMPONENTS Figure 3 illustrates the location of the major components for the MRH-800DS Vibration Roller. The function of each component is described below: 1. Fuel Tank/Cap – Fill with diesel fuel. Fuel tank holds approximately 2 gallons (7.5 liters). DO NOT top off fuel. Wipe up any spilled fuel immediately. 2. Center Cover – When opened and supported by strut, provides access to oil pump and filter, battery, V-belt, and clutch box. 3. Vibration Rollers – 25-inch
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MRH-800DS— HANDLE BAR/LEVER COMPONENTS 1 3 4 2 6 5 Figure 4. MRH-800DS Lever Components PAGE 18 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — HANDLE BAR/LEVER COMPONENTS HANDLE BAR/LEVER COMPONENTS Figure 4 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below: 1. Travel Lever – Controls the direction of travel of the machine (forward and reverse). 2. Horn Button – When pressed, gives a warning sound of the machine approaching. 3. Vibration Lever – Turns vibration on and off. 4. Throttle Lever – Controls the start up of the machine. 5. Dead-Man Device –
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MRH-800DS— ENGINE COMPONENTS Figure 5. MVH-402DSB Engine Components ENGINE COMPONENTS Figure 5 illustrates the location of the major engine 6. Recoil Starter – Housing for pull rope and starter. components of the machine. Each component is described 7. Oil Filler Cap/Dipstick – Remove this cap to add oil to the below: oil tank. Use dipstick to check oil level. 1. Fuel Filler Cap – Remove this cap to add unleaded 8. Oil Drain Plug – Unscrew plug to drain oil from engine gasoline to the fuel ta
