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®
This manual must be left with owner and
™
should be hung on or adjacent to the boiler
for reference.
VICTORY II
HOT WATER MODELS VHS-30 THROUGH VHS-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Models with Intermittent Pilot System – Spark Ignition
INSTALLATION AND OPERATING INSTRUCTIONS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
IMPORTANT
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2
Installation
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VICTORY II VHS Models Figure 1. Views - Dimensions - Data LEFT END VIEW FRONT VIEW RIGHT END VIEW 3 1 NOTE: Height dimensions increase by 1 ⁄4" and depth increases to 22 ⁄4" when combustible floor kit is used. Figure 2. Base Assembly Victory II - VHS Boiler Approx. Total Wt. Input Boiler No. of Full of Model Btuh Sections AB Water (lb.) 1 5 VHS-30 30,000 2 8 ⁄8"14 ⁄8" 190 Burners 1 5 VHS-60 60,000 3 11 ⁄8" 17 ⁄8" 250 1 5 Pilot VHS-90 90,000 4 14 ⁄8"20 ⁄8" 310 1 5 VHS-120 120,000 5 17 ⁄8"23 ⁄8" 3
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VICTORY II VHS Models INSTALLATION REQUIREMENTS MINIMUM CLEARANCES FROM COMBUSTIBLE The installation must conform to the requirements of the CONSTRUCTIONS authority having jurisdiction or, in the absence of such requirements, to the National Fuel Gas Code, ANSI Z223.1- A. Minimum clearances to the exterior surfaces of the boiler latest edition. shall be as follows: MINIMUM ALCOVE AND CLOSET CLEARANCE This installation must also conform to the additional require- For Combustible Recommended ment
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VICTORY II VHS Models BOILER ROOM AIR SUPPLY AND VENTILATION FLUE GAS VENTING REQUIREMENTS An ample supply of air is required for combustion and venti- The Victory II series boiler is a high efficiency, mechanically lation. When buildings are insulated, caulked and weather- induced draft boiler and, therefore, requires different venting stripped, now or later on, direct openings to outside may be arrangements than natural draft, lower efficiency boilers. required and should be provided. If the b
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VICTORY II VHS Models 2. Flue Length Restriction Maximum and minimum equivalent flue length for different systems are given in the tables on page 6. Equivalent flue length is sum of straight flue lengths and equivalent length of elbows. The vent termination is in addition to the allowed equivalent lengths. Example: Boiler Model VHS-180 is to be installed at sea level with 2 elbows using Heat-Fab vent system. Maximum straight run would be: 40 - 2 x 3 = 34ft. If same boiler is to be installed in
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VICTORY II VHS Models Heat-Fab Saf-T Vent System Max. Equivalent Length (Ft.) Equivalent 0 to 5500 to 7000 to Length of Boiler 5500 Ft. 7000 Ft. 10,000 Ft. each 90° Minimum Model No. Altitudes Altitudes Altitudes Elbow, Ft. Length, Ft. VHS-30, 40 40 40 3 2 60, 90 and 120 VHS-150 40 40 20 3 2 VHS-180 40 20 20 3 2 ProTech FasNSeal System Max. Equivalent Length (Ft.) Equivalent 0 to 5500 to 7000 to Length of Boiler 5500 Ft. 7000 Ft. 10,000 Ft. each 90° Minimum Model No. Altitudes Altitudes Altitude
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VICTORY II VHS Models VICTORY II HORIZONTAL (SIDEWALL) VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials * Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated Figure 5 snowfalls accumulate to. The height should be used as the SNOW LINE. * Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated Figure 6 snowfalls accumulate to. The he
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VICTORY II VHS Models Figure 7. 8
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VICTORY II VHS Models Figure 8. 9
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VICTORY II VHS Models CATEGORY I VENTING (Natural Draft Chimney and Type “B” Venting) 1. Installation Model VHS-90, VHS-120, VHS-150 and VHS-180 may be vented into a natural draft masonry chimney or natural draft type“B” vent if a 3" diameter stainless steel elbow connected to the boiler’s flue collar and the vent connec- tor converted to 5" diameter using a 3" x 5" vent adapter. Single or multiple appliance venting are shown in Figures 9 and 10. 2. Vent Connector Material Vent connectors may be
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VICTORY II VHS Models Natural Draft Chimney and Type “B”Venting Tables Table 1. Masonry Vitreous Tile-Lined Chimney (not metal lined) Chimneys not exposed to the outdoors below the roof line. (5" dia. vent adapter must be used) Additional National Fuel Gas Code Boiler Gas Appliance Reference Table No.* Model(s) † in Venting System Connector Requirements* (ANSI Z223.1) VHS-90 No Type “B” 1. Connector diameter must be upsized to 7". VHS-120 2. Chimney height limits: Min. 15 ft., Max. 30 ft. VHS-15
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VICTORY II VHS Models Figure 9. 12
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VICTORY II VHS Models Figure 10. 13
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VICTORY II VHS Models VENTING SYSTEM REGULAR INSPECTION Gas Flow In piping -- cu. ft. per hr. Length A. Inspect the system regularly for condensation, corrosion Iron Pipe Size (IPS) — inches of pipe and/or physical damage. A qualified professional should ser- 3 1 1 in Feet 1/2 /4 11 /4 1 /2 vice the boiler annually and include such an inspection at that time. The homeowner should look over the system monthly for 10 132 278 520 1050 1600 damage, water stains, any signs of rust, other corrosion or
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VICTORY II VHS Models Figure 11a. WATER PIPING Always follow good piping practices. Observe minimum 1" clearance to combustibles around all uninsulated hot water pipes or when openings around pipes are not protected by non-combustible materials. On a hot water boiler installed above radiation level, the boil- er must be provided with a low water cutoff device at the time of installation by the installer. (see Figure 15 for piping arrangement) 1. Supply and Return For tapping sizes see dimensions
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VICTORY II VHS Models 16
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VICTORY II VHS Models Figure 14. Figure 15. Piping Arrangement 17
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VICTORY II VHS Models An automatic air vent is used to remove air from the sys- The air control system and pressure control system must tem. It should be installed in the top of the boiler as shown operate with chiller only, or the boiler only, being valved to the in Figure 15. If system pressure needs further control, add piping system. Separate control devices on the boiler and an additional tank in parallel with original tank or install a chiller may be used, or a single set of air and pressu
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VICTORY II VHS Models Instructions 9. Set thermostat to desired setting. Follow the lighting instructions in this manual. These instruc- 10. If appliance will not operate, follow the instructions tions are also attached to the boiler. “To Turn Off Gas To Appliance” and call your service or gas supplier. SAFETY INFORMATION For Your Safety Read Before Operating To Turn Off Gas to Appliance 1. Set thermostat to lowest setting. WARNING: If you do not follow these instructions exactly, 2. Turn off
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VICTORY II VHS Models Gas Rate Table C. Main Burner Ignition Checkout and Pilot Adjustment 1. The pilot flame must not smother or snuff out when Boiler rated input in Cubic Feet Gas Consumption tested as follows: cu. ft./hr. of 1000 Btu/cu. ft. 1000 Btu/cu. ft. gas, in a. Main burner ignition from cold start-repeat. Natural Gas 3 minutes, at rated input b. Continued operation of main burner. 30 1.50 c. Main burner ignition with appliance at maximum 60 3.00 operating temperature after prolonged o
