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STUDER INNOTEC HP-COMPACT
User and installer Manual
Sine wave Inverter, Battery charger, Transfersystem
HP-COMPACT - HPC 2512
HP-COMPACT - HPC 4024
HP-COMPACT - HPC 5048
HP-COMPACT - HPC 7048
Remote control RCC-01
Remote power sharing RPS-01
Temperature sensor CT-35
STUDER INNOTEC TEL: ++41 (0)27 205 60 80
Rue des Casernes 57 FAX: ++41 (0)27 205 60 88
CH -1950 SION E-MAIL:info@studer-inno.com
User manua
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STUDER INNOTEC HP-COMPACT Summary 1 GENERAL INFORMATION...................................................................................................................................3 1.1 OPERATING INSTRUCTIONS ....................................................................................................................................3 1.2 QUALITY AND WARRANTY ...........................................................................................................
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STUDER INNOTEC HP-COMPACT 1 General Information 1.1 Operating instructions This manual is part of the delivery package of every HP-COMPACT inverter-charger. It serves as guidelines for safe and efficient operation of HP-COMPACT. The instructions are only valid for use with the following devices and options: HP-COMPACT : HPC2512 – HPC4024 – HPC5048– HPC7048 Temperature sensor : CT-35 Remote Control : RCC 01 Remote power sharing : RPS-01 Every person who installs a HP-CO
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STUDER INNOTEC HP-COMPACT This device is not designed for applications involving health care and medical treatments where the patient life is concerned and where any mishap may be lethal. Similarly, we do not accept any liability for any violation of the patents rights or violation of any third party’s rights resulting from the use of this appliance STUDER INNOTEC reserves the right to modify the technical data or these operating ins- tructions without any prior notice. 1.5
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STUDER INNOTEC HP-COMPACT Under certain conditions HP-COMPACT or a connected generator can start automatically. While working on an electrical installation you must ensure that these appliances are dis- connected beforehand from the installation. 2 Introduction The HP-COMPACT is a sine wave inverter with integrated battery charger with many addi- tional functions, it has been developed to be used as stand-alone (no grid-feeding) AC provider, or as continuous / break-free curre
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STUDER INNOTEC HP-COMPACT park is being charged. The distribution of energy between the consumer appliances and battery charger is automatic. 2.2.3 The battery charger The built-in battery charger is so designed that it can charge the battery quickly and fully. A microprocessor controlled, Step charging process, ensures the optimal charging of the battery. The desired charging current can be set continuously from 0 to 70/90/100/110 A, as per the model. The setting is made acc
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STUDER INNOTEC HP-COMPACT 2.3.2 Connection in serie 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 2V 12V 12V 12V 12V 2.3.3 Connection in parallel and in serie 12V 12V 12V 12V 3 Mounting and installing 3.1 Installation place The location of the HP-COMPACT must be driven by the following criteria: - Protection from unauthorized handling - Dry dust free room, no condensation - Never install directly over the battery and never in a cabinet together with the batteries
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STUDER INNOTEC HP-COMPACT 3.2 Fixing 3.2.1 HP-COMPACT Basically the HP-COMPACT can be installed in any desired location but only vertically. First of all the plate supplied along with the HP-COMPACT must be screwed firmly (due to the weight of the device) on the wall. Then the HP-COMPACT is hooked on the plate and screwed underneath. Cautious: the fixing must be fully made otherwise the HP-COMPACT may fall and cause important damages. In motor vehicles HP-COMPACT must be fi
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STUDER INNOTEC HP-COMPACT 3.4 Connection Plan N Remote L B H G K control RCT-01 D A C E LN LN F Auxiliary Battery AC in AC out temperature sensor CT35 contact remote power sharing RPS-01 M J A Battery +/- Connection terminal (M8) for battery cable (HPC 4024/5048/ 7048 with fuse) B Reserved C Remote contr. Connection terminal for Remote Control RCC-01 D Transfer delay Slide switch for Transfer Delay E Equalize Slide switch
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STUDER INNOTEC HP-COMPACT 3.6 Pre-installation settings Before you start with the cabling of the HP-COMPACT you must set the type of battery. In case sealed-gel batteries are used then you must set the small slide-switch „Equalize“ which is on the front with the connection terminals, in OFF position. In case of „normal“ lead-acid – batteries, these can handle a higher equalizing charge, the same slide switch can be set in ON position. In case of doubt leave the setting in OFF
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STUDER INNOTEC HP-COMPACT riously damage the HP-COMPACT. For instance the connection of a 24 V battery with the HP-COMPACT 2512. If by mistake the HP-COMPACT has been wrongly been connected (reverse battery polar- ity) it is likely that the internal protection fuse has melted and has to be replaced. In that case it is necessary to disconnect all connections to the HP-COMPACT, including the bat- tery. If after the fuse replacement and after re-connection of the battery with the r
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STUDER INNOTEC HP-COMPACT 4 Control 4.1 Display and control parameters POWER MONITOR Charge current Inverter output [A] [%] Charger - Inverter >100 200 90 160 INPUT LIMIT CHARGER TRANSFER STANDBY 80 130 70 100 60 80 50 60 40 40 230V 20W 30A 100A 30 20 20 10 25 0 26 0 22 150V 23 OFF 24 10 5 AC IN 8 AC OUT 1 7 CHARGER INVERTER 2 9 20 RESET ALARM (select) 10 EQUALIZE 14 Over Temp 11 Overload 4 15 Program 12 Batt Low/High Contact active 5 16 13 Contact manual OFF 6 17 AUX. CONTACT O
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STUDER INNOTEC HP-COMPACT 3 Reserved 4 Program Program mode for Aux. Contact 5 Contact active Auxiliary Contact is activated 6 Contact man- Aux. Cont. manually activated ual 7 TRANSFER Transfersystem is active. In- Transfer (bypass) is disabled coming voltage is being sent (see chap. 4.7) directly to AC OUT outlet 8 AC OUT There is a voltage at the AC The Inverter is in Standby-Mode OUT outlet 9 INVERTER Inverter is working Forced Inverter Mode (see chap. 4.5) 10
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STUDER INNOTEC HP-COMPACT The Inverter mode is displayed through LED 9 (Inverter). If the Inverter Mode is disabled (see chap. 5.5) LED 9 will blink. If the LED 9 is lit, the Inverter is in operation and you have 230Vac at the output AC OUT. The actual power of the connected appliance is displayed on the power monitor 25 and on the Remote Control. 4.5.1 Charge detection system „Standby“ In order to avoid unnecessary discharge of the battery, the inverter switches OFF auto- ma
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STUDER INNOTEC HP-COMPACT 4.6 The battery charger 4.6.1 Cycle of charge The full automatic HP-COMPACT Battery Charger is adjusted at the factory so that most lead-acid and lead-gel batteries can be charged to the maximum. As soon as the minimum alternating voltage for the AC IN set on the Turning Knob 23 is available at the input (LED 1 AC IN is lit), the Battery Charger is switched on automatically (LED 2 CHARGER is lit). The battery is fully automatically charged matching t
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STUDER INNOTEC HP-COMPACT DANGER OF AN EXPLOSION !! The battery room must be well ventilated. 4.6.3 Input current repartition (Power sharing) To manage the power available on the AC INPUT (depends on the supply use) the HP- COMPACT is equipped with a system usually called “Power sharing” or INPUT power dis- tribution. With this function it is possible to limit the AC INPUT current assigned to the charger. The more current it uses on the OUTPUT the less it gives to the charger.
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STUDER INNOTEC HP-COMPACT - Battery charge or discharge with too Equalizing cycle 14 high currents - Battery cable cross section too small Battery 75 – 100% 15 - Battery connections badly tightened or corroded Battery 50 – 75% 16 - Charge of the battery with external bat- tery charger Battery 25 – 50% 17 - Discharge of the battery with users not connected to the HP-COMPACT Battery 0 – 25% 18 - Work with defectuous or sulphated bat- teries This means that the disp
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STUDER INNOTEC HP-COMPACT When the Input voltages reach the selected value on turning knob, the inverter switches off and the AC INPUT goes directly on the AC OUTPUT. When the voltage INPUT is less of 20V the value set, the transfer is stopped and the OUTPUT switches back on the inverter. Don’t use the turning knobs “TRANSFER” (23) to adjust the AC OUTPUT voltage ! This is only it’s only a voltage threshold level to enable or disable the transfer. 4.7.2 FAST (UPS)- MODE for
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STUDER INNOTEC HP-COMPACT 4.9 The Remote Control As an option, a Remote Con- CO M PA CT INVERTER - CHARGER trol can be connected to the RCC-01 TRANSFER A % HP-COMPACT. All ope- 160 AC IN AC OUT 100 rating controls and displays 90 160 except from level adjustment 80 130 CHARGER INVERTER 70 100 are available on the Remote RESET SOLAR CHARGE 60 80 ALARM Control. The Remote Control (Select) 50 60 is supplied with a 20m long 40 40 Over Temp. EQUALIZE 30 20 cable. It can as long as
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STUDER INNOTEC HP-COMPACT 4.11 Remote control for „Power Sharing“ If the Remote control RPS-01 is installed, the Trimmer (26) “INPUT LIMIT“ has to be set on the value max.. The HP-COMPACT takes into account the lowest values set on the inverter and on the Remote control. The current available at the HP-COMPACT input will be de- termined by the power of the connected source (generator, grid etc...). The potentiometer on the RPS-01 must be ad- justed lower or equal to max. val
