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LC-1000 Lube System Controller
The Trabon microprocessor based LC-1000 Controller
is a multi-use solid state controller that is dedicated to
the operation and monitoring of intermittent operat-
ing series and parallel centralized lubrication systems
equipped with a cycle or pressure switch for cycle
completion feed back.
The LC-1000 monitors and schedules lubrication inter-
vals in either time or stroke/cycle basis in values rang-
ing from 1 to 9999. Pump may be self cycling or single
cycl
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LC-1000 Lube System Controller 14540 WIRING INFORMATION Option for units built after February 1, 1999 that are programmed in time mode. INPUT DRY VOLTAGE CONTACT (SEE NOTE 1) 12 VDC 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 17 FIG 1 - - + + DO NOT USE DO NOT JUMPER MANUAL USE INSTALLED INPUT RUN OUTPUT OPTIONAL CYCLE LOW-LEVEL SWITCH SWITCH AND/OR HIGH PRESSURE (SEE NOTE 2) SWITCH. BOTH MUST BE OPEN DURING NORMAL SYSTEM OPERATION. CLOSURE OF SWITCH CONTACTS CAUSES LC-1000 TO INDICATE A FAULT C
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4.8 (.19) LC-1000 Lube System Controller 14540 DIMENSIONS mm / (Inches) 76.2 127.0 (3.00) (5.00) 114.3 (4.50) LUBE SYSTEM CONTROLLER TIME COUNTS REMAINING POWER LUBE FAULT CYCLE 127.0 (5.00) PRGM ENTER MANUAL RUN MODEL LC-1000 MANUAL RUN BUTTON ORDERING INFORMATION PUSH BUTTONS: There are four mini push buttons; LC-1000 Controller PRGM - Initiate Program mode, or alternate between VOLTAGE PART NUMBER settings for: 12 VDC 163-400-050 ON (Monitor Time) 24 VDC 163-400-051 OFF (Pause
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LC-1000 Lube System Controller 14540 e) Press “ENTER” to complete the process (Note: OPERATION Monitor period is normally set 2 times the When power is applied, the green “POWER LED”lights actual time required for the pump to satisfy the and the LC-1000 counts down alternately from the system cycle requirements). programmed “OFF/ON” Times/Counts to zero. 2. The “OFF” icon will now be blinking. In the “ON” (Monitor) mode, the ” PUMP LED” lights. a) Repeat above process until
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LC-1000 Lube System Controller 14540 Sample LC-1000 Program for Series Progressive, 31 Point Series Progressive System DESCRIPTION ■ System Lube Volume: 6.0 cu in (99 cc) per hour PUMP AND RESERVOIR ■ AL-50 Pump Used: .24 cu in per stroke (3.9 cc) ■ Master Divider Volume per Cycle: .15 cu in (2.4 MASTER DIVIDER VALVE cc) CYCLE SWITCH ■ Cycle Interval 15 Minute (1/4 hour) Used ■ Volume per Lube Cycle: 6.0 cu in/4 = 1.5 cu in/15 min. ■ Master Divider Cycles/Lube Cycle: 1.5 cu in/.15 cu in = 10
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LC-1000 Lube System Controller 14540 Sample LC-1000 Program for Piston Distributor or Injector Systems 31 Point Piston Distributor System DESCRIPTION ■ System Lube Volume: 99 cc (6.0 cu in) per hour LUBRICATION ■ EO-3 Motor Driven Pump: 140 cc/min (8.5 cu in) POINTS ■ Total Piston Distributor Displacement: 4.62 cc/cycle (.28 cu in) PISTON ■ Cycle Interval: 99 cc / 4.62 cc = 21.4 cycles/hr DISTRIBUTORS ■ 60 min/21.4 cyc = 2.8 min (168 sec) per cycle ■ Cycle Switch (Pressure Switch) Transitions
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LC-1000 Lube System Controller 14540 Sample LC-1000 Program for Bi-Flo (Dual Line) Systems 31 Point Bi-Flo (Dual Line) System DESCRIPTION ■ System Lube Volume: 6.0 cu in (99 cc) per hour ■ Bi-Flo Motor Driven Pump Used: 8.6 cu in (141 cc) LUBRICATION per minute. PUMP AND POINTS RESERVOIR Note 1: Requires a Motor Starter Note 2: Requires a hydraulic reverser with VENT LINE cycle switch. INDICATORS ■ Cycle Interval 15 Minute (1/4 hour) Used ■ Volume per Lube Cycle: 6.0 cu in/4 = 1.5
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Your Program Record Company: _____________________________________ By: _______________________ Machine Identifi cation: __________________ Date: _____________________ System Type: Bi-Flo ___ Piston Distributor ___ Series ___ Other: _________________ On (Monitor) Value: Time/Count _____ Seconds ___ Minutes ____Hours ___ Counts _____ Off Value: Time/Count _______ Seconds ______ Minutes ______ Hours ____ Counts ______ Cycle Value (Switch Transitions): ________________
