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Form P6031
03524832
Edition 12
January 2011
Air and Gas Powered Starter
Series 150BMG
Installation and
Maintenance Information
Save These Instructions
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Product Safety Information Intended Use: The 150BMG Series Air starters are intended for use in starting reciprocating internal combustion engines. These starters are designed to be operated from a remote location after proper installation on the engine requiring starting. For Additional information refer to Air Starters Product Safety Information Manual Form 45558624. Manuals can be downloaded from www.ingersollrandproducts.com Lubrication Ingersoll Rand strongly emphasizes the importance of p
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causing corrosion and icing in cold weather. If either of these Relay Valve Location conditions exist, the starter will not operate. After all connections Ingersoll-Rand recommends that the Relay Valve be mounted on the have been made, check each joint with a soap bubble test, air tank. As an alternate location, the Relay Valve can be mounted 7. Installation of a “glad hand” for emergency repressurizing the on the starter. Mounting on the starter gives better control of the air system is r
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1. Disconnect the 1/4” hose at the “OUT” port on the Drive Housing, 4. Insert a 5/16” hexagonal wrench through the hole in the Motor and plug the hole in the Drive Housing with a 1/4” pipe plug. Housing Cover to engage the hexagonal recess at the rear of the 2. Remove the 3/8” pipe plug from the center of the Motor Housing Rotor. Cover. 5. Manually, rotate the Rotor until the engine is cranked to its 3. Engage the Drive Pinion with the flywheel by applying a desired position. minimum of
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150BMG Series Air and Gas Starters Dimensional Drawing 03524832_ed12 5 18.03 R 1.25 12.34 3/8 -18 NPT Lube 1 1/4 -11 1/2 NPT Inlet connection 8.69 Ø 5.25 3.56 R 2.359 72˚30’ 4.44 3.25 2.00 120˚ 6.0 Cover Motor 3.25 Housing 2.46 Drive Gear Case 1 1/4 -11 1/2 NPT Housing Exhaust 4 Capscrews Motor Housing may be rotated 120˚ Ø 4.718 to any one of 4 Angular positions to provide Engine Clearance 12 Capscrews Left Hand or Drive Housing may be rotated Right Hand or Counter Clockwise to any one of 18 A
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150BMG Series Air and Gas Starters Typical Installation Starter control Valve SMB-G6618 # 4 Hose (1/4”) Air Pressure Gage 150BMP-1064L JIC 37˚ Adapter Check Valve 1/4 NPT 150BMP-1056 JIC 37˚ Adapter 1 1/2 NPT Air Supply Air Receiver Tank See Recommended Hose Size 1 1/2” NPT HDL3 Luricator Drain Valve 150BMP-1067 1/2 NPT Note: Use Seleant on all pipe connections. SMB-441 For Gas Operation the exhaust outlet must be piped away to a safe location. Ingersoll Rand Part Number For Natural Gas Operati
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150BMG Series Air and Gas Starters Sectional View (Dwg. TPA61-7) 03524832_ed12 7 21 19 23 20 22 24 15 13 19A 27 18 12 11 18A 2 16 1 30 8 9 2 31 33 32 34 56 35 36 5 37 38 6 39 7 55 10 14 55 40 54 51 52 53 Air Strainer
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150BMG Series Air and Gas Starters Exploded View (Dwg. TPA683-2) 8 03524832_ed12 1 2 2 55 7 5 9 8 6 10 13 18A 15 56 40 11 18 16 19A 39 19 21 34 12 14 33 55 37 36 38 35 22 20 32 31 23 24 27 30
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150BMG Series Air and Gas Starters Parts List Part Item Part Description Item Part Description Part Number Number 1 Motor Housing Cover Assembly 150BMP-A102A 32 Drive Shaft 2 Housing Cover End Plug (3) HSPPS3 for Model E22RH5-020 10BM-108 * Nameplate 150BM-301 for Models C21RH-6, C21LH-11, * Nameplate Screw (3) R4K-302 C21RH-16, C21RH-17, 10BM-8 5 Motor Housing Cover Cap Screw (4) 107-25 C21RH-31, C21LH-32, E21RH6-20 6 Cover Cap Screw Washer (4) D02-504 E21LH11-020 † 7 Motor Housing Cover Gaske
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Maintenance Section WARNING Always wear eye protection when operating or performing any maintenance on this Starter. Always turn off the air or Gas supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this Starter or before performing any maintenance on this Starter. Note: When reading the instructions, refer to exploded diagrams in parts Information Section when applicable. Lubrication Each time a Model 150BMG Starter is disassembled for 4. Wipe
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3. Check all needle bearings. Discard any needle bearing that was Inspection of Parts pressed from a parent member during disassembly of the starter. 1. Discard all O-rings and gaskets. These should not be reused. Remove and discard any other needle bearing that appears worn, 2. Check all grease seals. If they appear worn or distorted, remove distorted, has loose needles or does not run freely. them from their parent member and discard. 4. Check all ball bearings. These should run freely
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12. Set the Front End Plate (39), crescent grooved side fi rst, onto the 4. Wipe a thin fi lm Ingersoll Rand No. 130 Grease on the Drive Cylinder so that the Cylinder Dowel passes through the dowel Gear Thrust Washer (19A), and place the Washer on the lip of the hole in the End Plate. Make sure that all notches and ports are in bearing recess in the Gear Case. alignment. 5. Apply about 8 ounces of Ingersoll Rand No. 130 Grease to the 13. Install the Front Rotor Bearing (37) onto the splined
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Troubleshooting Guide Trouble Probable Cause Solution No air supply Check for blockage or damage to air supply lines or tank. Damaged motor assembly Inspect Motor Assembly and power train and repair or replace if necessary. Foreign material in motor and/or piping Remove Motor Assembly and/or piping and remove blockage. Blocked exhaust system Remove Housing Exhaust Cover (1) and check for blockage. Motor will not run Defective Control Valve or Relay Valve Replace Control Valve or Relay Valve. Lo
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Notes:
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Notes:
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