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INSTALLATION & OPERATING
INSTRUCTIONS for
A/GPG13 M SERIES W/R410A
SINGLE PACKAGE GAS-ELECTRIC
HEATING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
®
C US
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly famil
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Index Replacement Parts ...................................................................................................................................................................... 3 ORDERING PARTS ....................................................................................................................................................................... 3 Safety Instructions ......................................................................................................
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REPLACEMENT PARTS WARNING ORDERING PARTS DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIGN CERTIFIED When reporting shortages or damages, or ordering repair BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE, parts, give the complete unit model and serial numbers as PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS stamped on the unit’s nameplate. CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES. Replacement parts for this appliance are available through your
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UNIT LOCATION WARNING TO PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THE UNIT. ALL INSTALLATIONS: • For proper flame pattern within the heat exchanger and proper condensate drainage, the unit must be mounted level. • The flue outlet hood must be at least 12 inches from any opening through which flue gases could enter a building, and at least three feet above any forced air inlet located within ten feet
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ROOF CURB INSTALLATIONS ONLY: • Sufficient structural support must be determined prior to locating and mounting the curb and package unit. • Ductwork must be constructed using industry guidelines. The duct work must be placed into the roof curb before mounting the package unit. • Curb insulation, cant strips, flashing and general roofing material are furnished by the contractor. Outside Slab Installation ROOFTOP INSTALLATIONS ONLY: NOTE: To ensure proper condensate drainage, unit must be install
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The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned. The loads should be calculated by an approved method or in accordance with A.S.H.R.A.E. Guide or Manual J - Load Calculations published by the Air Conditioning Contractors of America. Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018 TRANSPORTATION DAMAGE Check the carton upon arrival for external damage. If damage
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PIPING IMPORTANT NOTE: To avoid possible unsatisfactory operation or equipment damage due to under firing of equipment, do not un- dersize the natural/propane gas piping from the meter/tank to the unit. When sizing a trunk line, include all appliances on that line MANUAL that could be operated simultaneously. SHUT-OFF VALVE The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the unit is equipped to operate on the type of gas available. The gas line ins
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Sizing Between First and Second Stage Regulator PROPANE GAS INSTALLATIONS Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10 PSIG Setting. Capacities in 1,000 BTU/HR PIPE OR NOMINAL PIPE SIZE, WARNING TUBING TUBING SIZE, O.D., TYPE L SCHEDULE 40 LENGTH, FEET 3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE 30 309 700 1,303 2,205 3,394 1,843 3,854 OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS 40 265 599 1,115 1,88
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Movement of air must not be obstructed by furniture, door, draperies, etc. The thermostat must not be mounted where it CAUTION will be affected by drafts, hot or cold water pipes or air ducts in walls, radiant heat from fireplace, lamps, the sun, television, TO PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS, etc. Consult the Instruction Sheet packaged with thermostat LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. for mounting instructions. VERIFY PROPER OPERATION
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Down Discharge Applications Cut insulation around bottom openings and remove panels from the bottom of the unit, saving the screws holding the panels in place. NOTE: Single phase models require installation of horizontal G duct kit #20464501PDGK (medium chassis) and Y #20464502PDGK (large chassis). R W DUCTWORK Duct systems and register sizes must be properly designed R W for the C.F.M. and external static pressure rating of the unit. From Y Unit Ductwork should be designed in accordance with
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VENTING 2. The spark igniter and gas valve energizes for 7 seconds. NOTE: The igniter produces a very intense electrical spark that ignites the gas. NOTE: Venting is self-contained. Do not modify or block. 3. The 30-second HEAT FAN ON delay time begins. 4. The unit delivers heat to the conditioned space until the FLUE HOOD INSTALLATION thermostat is satisfied. Install the exhaust flue hood and combustion air intake hood 5. The gas valve deenergizes. The induced draft blower prior to operatio
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8. Smell for gas, including near the ground. This is important WARNING because some types of gas are heavier than air. If you have waited five minutes and you do smell gas, TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE immediately follow the warnings on page 3 of this manual. OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR If having waited for five minutes and no gas smell is noted, THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING move the gas c
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The line pressure supplied to the gas valve must be within the 8. Measure the gas supply pressure with burners firing. Adjust range specified in the chart on the next page. The supply pressure supply pressure using the Inlet Gas Supply Pressure table can be measured at the gas valve inlet pressure tap or at a hose shown below. If supply pressure reading differs from the fitting installed in the gas piping drip leg. The supply pressure table, make necessary adjustments to pressure regulator, mu
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6. Turn ON power and close thermostat “R” and “W” contacts Temperature Rise Check to provide a call for heat. Check the temperature rise through the unit by placing 7. Using a leak detection solution or soap suds, check for thermometers in supply and return air registers as close to leaks at outlet pressure boss plug (Honeywell valve) or the unit as possible. Thermometers must not be able to screw (White-Rodgers valve). Bubbles forming indicate a sample temperature directly from the unit heat ex
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11 12 10 12 11 8 9 9 FS 5 6 L1 UNUSED HEAT COOL D1 L1 6 23 1 L2 L2 3 L2 L2 2 Z1 1068-83-400A Adjust the thermostat setting below room temperature. To ensure the unit is properly charged for the intended application, check the unit refrigerant superheat at the 1. Main burners must go OFF. compressor. The refrigerant superheat is a function of outdoor 2. Circulating Air Blower will continue to run for 120, 135 or ambient temperature and return air temperature of the 150 seconds, depending on the s
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The diagnostic fault code is 1 flash for a lockout due to failed Flame Detected with Gas Valve Closed ignition attempts or flame dropouts. The integrated control If flame is detected with the gas valve de-energized, the will automatically reset after one hour, or it can be reset by combustion and air circulator blowers are energized. The removing the thermostat signal or disconnecting the electrical diagnostic fault code is five (5) flashes for this condition. The power supply for over five s
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5. When all heat exchanger tubes have been cleaned, replace CABINET FINISH MAINTENANCE the parts in the reverse order in which they were removed. Use a fine grade automotive wax on the cabinet finish to 6. To reduce the chances of repeated fouling of the heat maintain the finish’s original high luster. This is especially exchanger, perform the steps listed in “Startup, important in installations with extended periods of direct Adjustments, and Checks”. sunlight. MAIN BURNER FLAME (QUALIFIED SERV
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5. Replace burners and manifold, inspect the burner FUNCTIONAL PARTS assembly for proper seating of burners in retention slots. 6. Reconnect electrical power and gas supply. FUNCTIONAL PARTS Auxiliary Limit Switch Flame Roll-out Switch CAUTION Blower Housing Flame Sensor ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. L Circulator Blower Motor Gas Orifice WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. Blower Wheel Gas Valve Burner Heat Exchanger Capacitor High Limit Swi
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BLOWER PERFORMANCE DATA - SINGLE PHASE *PG1324045M41A* - Rise Range: 30° - 60° Unit LOW MEDIUM HIGH Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE 0.1 600 150 0.67 57 850 230 1.02 40 1,190 380 1.67 NR 0.2 570 140 0.65 60 830 220 1.00 41 1,140 360 1.62 NR 0.3 510 130 0.63 NR 765 215 0.97 45 1,080 350 1.58 32 0.4 450 125 0.61 NR 715 210 0.94 48 1,025 340 1.54 33 0.5 380 120 0.58 NR 660 205 0.90 52 975 330 1.38 35 0.6 -------- -------- -------- NR 610 195 0.88 56 920 310 1.37
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BLOWER PERFORMANCE DATA - SINGLE PHASE *PG1336045M41A* - Rise Range: 30 -60° Unit LOW MEDIUM HIGH Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE 0.1 1,029 346 1.51 34 1,337 471 2.08 NR 1,462 596 2.64 NR 0.2 982 334 1.46 35 1,265 452 2.01 NR 1,398 563 2.58 NR 0.3 946 329 1.40 36 1,227 448 1.97 NR 1,326 550 2.50 NR 0.4 888 313 1.38 39 1,159 429 1.87 30 1,260 534 2.42 NR 0.5 42 823 304 1.29 1,073 405 1.73 32 1,188 513 2.34 NR 0.6 750 287 1.23 46 1,008 393 1.71 34 1,090 496 2.2
