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Installation and Operation Instructions Document 1245
Installation and Operation Instructions for
BRUTE DELUXE
Hydronic Boiler
Model BMT2H
Volume Water Heater
Model BMT2V
Sizes 500–2000 MBTU/h
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hot water boiler installation and maintenance. Improper installation and/or operation could
create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death.
I
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BRADFORD WHITE CORP. Page 2 TABLE OF CONTENTS SECTION 1. General Information SECTION 5. Electrical Connections 1.1 Introduction ........................................................ 3 5.1 Main Power ...................................................... 21 1.2 Model Identification ............................................ 3 5.2 Field Wiring ...................................................... 21 1.3 Warranty ............................................................ 4 5.3 External Stag
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Brute Deluxe (500-2000) Page 3 most operating issues are caused by improper SECTION 1. installation. General Information The Brute Deluxe appliance is protected against over pressurization. A pressure relief valve is fitted to USING THIS MANUAL – Because Brute all appliances. It is installed on the outlet header, at the Deluxe Boilers and Water Heaters are identical water outlet of the appliance. appliances, with the exception of materials of IMPORTANT: The inlet gas pressure to the appliance m
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BRADFORD WHITE CORP. Page 4 9 Fuel the appliance or to lower floors of the structure. N = Natural Gas When such a location is not available, it is P = Propane recommended that a suitable drain pan, adequately drained, be installed under the appliance. 10 Altitude The appliance is design certified by CSA- A = 0–10,000 feet International for installation on combustible flooring; in 11 Location basements; in closets, utility rooms or alcoves. Brute C = Indoor and Outdoor Deluxe Boilers or Water Hea
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Brute Deluxe (500-2000) Page 5 1 Air Vent Shipping Weight Conn. Conn. Size A B C D E W V lbs kg 500 33¾ 85 16¾ 43 6½ 17 10 25 8 20 6 15 8 20 425 193 750 45¾ 116 22¾ 53 6½ 17 10 25 9½ 24 6 15 10 25 505 229 1000 57¾ 147 28¾ 73 6½ 17 10 25 9½ 24 8 20 10 25 615 279 1250 68¼ 173 34 87 10¼ 26 10 25 9 23 8 20 12 30 675 306 1500 78¾ 200 39½ 100 10¼ 26 10 25 9 23 8 20 12 30 760 345 1750 89¼ 227 44¾ 113 10¼ 26 10 25 9 23 8 20 12 30 825 375 2000 99¾ 253 49¾ 127 10¼ 26 10 25 9 23 12 30 14 36 955 434 NOTES:
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BRADFORD WHITE CORP. Page 6 Air Vent Conn. Conn. Size A B C D E F W V 500 33¾ 86 16¾ 43 6½ 17 10 25 8 20 46¼ 117 6 15 8 20 750 45¾ 116 22¾ 58 6½ 17 10 25 9½ 24 58¼ 148 6 15 10 25 1000 57¾ 147 28¾ 73 6½ 17 10 25 9½ 24 70¼ 178 8 20 10 25 1250 68¼ 173 34¼ 87 10¼ 26 10 25 9 23 80¾ 205 8 20 12 30 1500 78¾ 200 39½ 100 10¼ 26 10 25 9 23 91¼ 232 8 20 12 30 1750 89¼ 227 44¾ 113 10¼ 26 10 25 9 23 101¾ 258 8 20 12 30 2000 99¾ 253 49¾ 127 10¼ 26 10 25 9 23 112¼ 285 12 30 14 36 Figure 2. Dimensional Data (p
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Brute Deluxe (500-2000) Page 7 communicate with the outdoors and shall have a NOTE: The vent collar size is larger than the size of the minimum free area of 1 square inch per 3000 BTU/hr (7 vent pipe that can be used. Vent collar size and square cm/kW) of the total input rating of all equipment horizontal pipe diameters can be found in Table 2. The located in the enclosure. This opening must not be less larger vent collar size is to accommodate Category I than the sum of the areas of all vent c
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BRADFORD WHITE CORP. Page 8 rating to the room, but other heat sources may be present. may lead to serious injury or death. If safe operation of all appliances connected to a common vent cannot be assured, including prevention of spillage of flue gasses 2.2 Venting into living spaces, common venting should not be applied, 2.2.1 Vent Categories and appliances should each be vented separately. Depending upon desired Brute Deluxe venting, it may be considered a Category I or a Category III applianc
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Brute Deluxe (500-2000) Page 9 on building surfaces or other nearby objects. Vent lation Instructions. Horizontal portions of the venting system must be supported to prevent sagging and may products may damage such surfaces or objects. not have any low sections that could trap condensate. 7. If the boiler or water heater uses ducted The unit must not support the weight of the vent pipe. combustion air from an intake terminal located on Horizontal runs must slope downwards not less than ¼ the sa
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BRADFORD WHITE CORP. Page 10 U.S. Installations (see note 1) Canadian Installations (see note 2) A= Clearance above grade, veranda, porch, 12 inches (30 cm) 12 inches (30 cm) deck, or balcony B= Clearance to window or door that may be 4 feet (1.2 m) below or to side of opening; 36 inches (91 cm) opened 1 foot (30 cm) above opening C= Clearance to permanently closed window See note 4 See note 5 D= Vertical clearance to ventilated soffit located above the terminal within a horizontal See note 4 Se
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Brute Deluxe (500-2000) Page 11 of a Product Approved side wall horizontally vented gas fueled From Massachusetts Rules and Regulations 248 CMR 5.08: equipment does not provide the parts for venting the fuel gases, (a) For all side wall horizontally vented gas fueled equipment but identifies "special venting systems", the following require- installed in every dwelling, building or structure used in ments shall be satisfied by the manufacturer: whole or inpart for residential purposes, including
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BRADFORD WHITE CORP. Page 12 5. Test for spillage at the draft hood relief opening 3.1 Gas Supply and Piping after 5 minutes of main burner operation. Use the Gas piping should be supported by suitable flame of a match or candle, or smoke from a hangers or floor stands, not by the appliance. cigarette, cigar or pipe. Brute Deluxe’s gas train allows the user to pipe the 6. After it has been determined that each appliance gas from either the right side or the left side of the unit. remaining conne
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Brute Deluxe (500-2000) Page 13 Deluxe appliances are equipped to operate at NOTE: The Brute Deluxe appliance and all other gas elevations up to 10,000 feet (3050m). Brute appliances sharing the gas supply line must be firing at Deluxe appliances may be adjusted to operate maximum capacity to properly measure the inlet supply properly at altitudes above 2500 feet (see Section pressure. The pressure can be measured at the supply 6.6.2) and the input will be reduced if the heating pressure port o
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BRADFORD WHITE CORP. Page 14 diaphragm-type expansion tank, and a hydronic flow precautions are made for freeze protection. A non toxic, check in the system supply loop. Minimum fill pressure heating system, anti-freeze may be added to the hydronic must be 12psig (82.7kPa). Install shutoff valves where system provided that the concentration does not exceed required by code. 50% and the anti freeze contains an anti foamant. When Suggested piping diagrams are shown (see Figures a 50/50 mixture is
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Brute Deluxe (500-2000) Page 15 through 13. These diagrams are meant only as a guide. NOTE: These systems are not allowed in the Components required by local codes must be properly Commonwealth of Massachusetts. installed. Piping and components connected to this water The minimum inlet water temperature for the Brute heater for the space heating application shall be suitable Deluxe is 120°F (49°C) to avoid condensing on the for use with potable water. copper coils. Toxic chemicals, such as used
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BRADFORD WHITE CORP. Page 16 Figure 6. Hydronic Piping — Multiple Boilers, Primary Secondary System. Figure 7. Hydronic Piping — Multiple Boilers, Low Temperature System.
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Brute Deluxe (500-2000) Page 17 Figure 8. Hydronic Piping — One Boiler, Multi-Temperature System. Figure 9. Hydronic Piping - Primary-Secondary, Reverse-Return.
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BRADFORD WHITE CORP. Page 18 Figure 10. Hydronic Piping - Primary-Secondary, Reverse-Return, Low Temperature. Figure 11. Water Heater Piping — One Heater, One Tank.
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Brute Deluxe (500-2000) Page 19 Figure 12. Water Heater Piping — Multiple Heaters, One Tank. Figure 13. Water Heater Piping — One Heater, Multiple Tanks.
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BRADFORD WHITE CORP. Page 20 Figure 14. Water Heater Piping — Multiple Heaters, Multiple Tanks. gpm ft Temp Rise °F lpm m Temp Rise °C Size S N H S N H S N H SN H S N H S N H 500 45 68 90 1.8 2.3 3.5 19 13 9 170 257 341 0.5 0.7 1.1 10 7 5 750 45 68 90 2.1 3.0 6.0 28 19 14 170 257 341 0.6 0.9 1.8 16 10 8 1000 45 68 90 2.3 3.6 6.1 38 25 19 170 257 341 0.6 1.1 1.9 21 14 10 1250 68 68 90 3.8 3.8 6.3 31 31 24 257 257 341 1.2 1.2 1.9 17 17 13 1500 68 68 90 3.9 3.9 6.5 38 38 28 257 257 341 1.2 1.2 2.0
