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ULTRA FLAME
FIREPLACE GAS INSERT
INSTALLATION AND OPERATING INSTRUCTIONS
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
FOR YOUR SAFETY
IF YOU SMELL GAS :
1. OPEN WINDOWS
2. TURN OFF MAIN GAS SUPPLY
3. DON’T TOUCH ELECTRICAL SWITCHES
4. EXTINGUISH ANY OPEN FLAME
5. IMMEDIATELY CALL YOUR GAS SUPPLIER
Tested by :
Manufactured by :
DROLET STOV
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TABLE OF CONTENTS : GENERAL INFORMATION :............................................................................. 2 WARNING :........................................................................................................ 3 SPECIFICATIONS :............................................................................................ 4 TOP, SIDE AND FRONT VIEWS :......................................................... 5 INSTALLATION :....................................
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GENERAL INFORMATION : The ULTRA FLAME is a high efficiency fireplace gas insert with an input rating of 30 000 Btu/h with natural gas and 26 000 Btu/h with propane. It features a millivolt valve with a constant pilot. This lets you choose between a wall mounted switch, a wireless remote control to turn on or off the main flame at will. This also means that your ULTRA FLAME gas valve is not connected to any exterior electrical supply and that your appliance will continue to heat your h
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WARNING * INSTALLATION SHOULD BE DONE BY A QUALIFIED INSTALLER. * DO NOT BURN WOOD OR ANY OTHER MATERIAL IN THE GAS INSERT. * HOT WHEN IN OPERATION. KEEP, FURNITURE, CLOTHING AND FLAMMABLE MATERIAL AWAY FROM THE APPLIANCE. * ADVISE ADULTS AND CHILDREN TO THE HAZARD OF HIGH SURFACE TEMPERATURES AND THAT THEY SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. * YOUNG CHILDREN SHOULD BE SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE. * THE APPLIANCE SHOULD BE IN
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SPECIFICATIONS : Dimensions : height : 20” width : 28” depth : 15” face plate : 44 5/16” x 27 1/2” glass : 14 1/2 x 30 5/16 1400 ° F clear ceramic Fuel : Natural Gas Propane Input : 30 000 26 000 Btu/h Manifold pressure : 3.5 11 in w.c. Min inlet pressure : 5 11 in w.c. Max inlet pressure : 7 14 in w.c. Vent size : 4” Diam. listed gas liner Valve : Natural gas Propane White Rogers Robertshaw Mo
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TOP, SIDE AND FRONT VIEWS : 5
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INSTALLATION : 1. When the masonry fireplace that will receive the ULTRA FLAME gas insert is thoroughly cold, remove all ashes and vacuum clean. 2. Remove the glass front from the gas insert following page 11 instructions. 3. Remove the burner and firebox bottom plate from the gas insert following page 12 instructions. 4. Remove the draft hood from the top of the appliance. 5. Move the ULTRA FLAME to the desired position and level the appliance using the two bolts located in
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11. Secure the liner to the 4” connector on the top of the ULTRA FLAME with three metal screws. 12. Push the ULTRA FLAME back in the fireplace while pulling the draft hood in place. To do so, fix two ropes to the draft hood sliders. Make sure the draft hood front lip is squeezed under the steel angle to prevent any motion. The probe tube must go through the top of the appliance tube accessible by opening the top front grill. When the hood is in its location, fix it with 2 screws in t
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13. Install a 1/8” NPT plugged tapping for test gauge connection immediately upstream of the gas supply connection to the appliance. 14. Install a shutoff valve to the gas line. Tighten securely using a pipe joint compound. 15. Install a 3/8” flex connector to connect the shutoff valve to the gas valve on the fireplace. Tighten securely using a pipe joint compound. 16. Check the gas line piping for leaks. Use a soap and water solution. WARNING : DO NOT USE OPEN FLAME TO CHECK
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- Install the wall switch in a convenient location. Route a proper sized wire from the switch or the thermostat to the gas valve. Distance between valve Wire gage and switch 8’ 22 12’ 20 20’ 18 32’ 16 50’ 14 - Connect the wires in serial with the face plate flame switch ( green wires ). NOTE : DO NOT CONNECT THE WALL SWITCH WIRE OR THE VALVE TO 120 VOLTS POWER SUPPLY LINE. THE VALVE IS OPERATED BY ITS OWN MILLIVOLT SYSTEM.
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20. Install the firebox bottom plate and burner following page 12 instructions. 21. Install the 4 logs on the burner as shown on page 13. 22. If so desired, install the embers kits as shown on page 16. 23. Install the glass front following page 11 instructions. 24. Install the face plate according to page 14 instructions. 25. Install a cap on the liner. 26. Install a flashing on top the chimney to seal around the liner and to prevent water infiltration. 10
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GLASS FRONT REMOVAL CLEANING AND INSTALLATION : * To remove the glass front, unscrew the six screws holding it in place as shown. CAUTION : Hold the glass while unscrewing to prevent it from falling. * Clean the glass only with liquid cleaners or soaps and water, do not use abrasive cleaners which could remove the coating on the glass. WARNING : Do not clean when hot, turn off the fireplace at least 30 minutes before removing the glass front. * The glass used on your firep
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BURNER REMOVAL AND INSTALLATION : REMOVAL : 1. Slide the burner to the left and pull toward you. 2. To gain access to the fan, also remove the firebox bottom plate. INSTALLATION : 1. Put the bottom plate back in place. 2. Put the burner assembly back in the firebox and push to the right until it touches the firebox side. Make sure the main orifice is inserted in the venturi tube by looking through the square hole as shown. A silicone washer insures air tightness between the two
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LOG INSTALLATION : 1. Remove the glass front as described on page 11. 2. Install the longer log in back of the firebox with locating grooves on top. 3. Install the 14” log in the front of the firebox and to the right. Make sure the log is pushed against the metal retainer on the burner face. 4. Place the front of the log with a hole in the second notch from the left in the log holder at the front of the burner and position it back in the back log groove. It should be touching th
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FACE PLATE ASSEMBLY AND INSTALLATION : ASSEMBLY : 1. Bolt the face plate top piece to the left piece using two #10-24 x 1/2 bolts and nuts (B). 2. Place both louver assemblies in position with their pivot rod inserted through the face plate side pieces holes (C). The top and bottom louvers are clearly identified. WARNING : Do not invert the top and bottom louver assemblies, this would damage them because top louvers can withstand to higher temperature. They are marked with stic
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INSTALLATIONS : 1. Screw the air deflector on the unit as shown using three #10 x 1/2 metal screws. 2. Bring the face plate in position on the gas insert taking care to slip the air deflector between the top louver and the bottom of the top piece. Secure using four #10 x 1/2 metal screws (D). 3. Connect the slip on the terminals on the rocker switch making sure the wires are in pairs by color. The green wires lead to the valve and the yellow to the fan. WARNING : Do not connect t
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REFRACTORY PANELS INSTALLATIONS : 1. Remove the front glass as described on page 11. 2. Remove the logs from the firebox. 3. Install the two sides refractory panels and pull them forward as mush as possible to help insertion of the back panel. 4. Place the back refractory against the back of the firebox. 5. Push the side refractory against the back to hold it in place. 6. Put the logs back in place. 7. Screw the glass back on. EMBERS KIT INSTALLATIONS : Three smal
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OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS : 1. Open the bottom louvers of the face plate to reach the control. 2. Turn the gas valve knob to the “OFF” position and wait 5 minutes. Note : You have to depress the gas valve knob to turn from “PILOT” to “OFF” or from “OFF” to “PILOT”. 3. Turn the gas valve knob to “PILOT”. 4. Depress and hold the knob while lighting the pilot by pressing the pilot igniter button (RED button ). Keep the knob depressed for about 1 minute. Releas
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MAINTENANCE INSTRUCTIONS : TURN OFF THE GAS WITH THE SHUTDOWN VALVE AND THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. * The venting system and the gas insert should be inspected at least once a year. * Remove the glass front and the logs clean them if necessary. * The control compartment, air circulating passages, firebox, logs and burner should be cleaned at least once a year by vacuuming or brushing. * Check the pilot flame to see if it is adjusted properly. Re-adjust t
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OPTIONAL PARTS ITEM DESCRIPTION Part No QTY Face plate, silver gray enamel E5422 1 Face plate, black enamel E5420 1 Face plate, gold E5415 1 Face plate, charcoal painted E5416 1 Face plate, black painted E5418 1 Wall switch E5978 1 Remote control E5568 1 Decorative refractory kit E5988 1 REPLACEMENT PARTS ITEM DESCRIPTION Part No QTY Log kit 2232 1 Back log only
