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Generator
Model RGX305,305D
RGX405,405D
RGX505,505 D
Technical Data & Overhaul Instructions
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CONTENTS Title Page Section 1 .......................................... 1. SPECIFICATIONS 3 2. PERFORMANCE ........................................... 3 2-1 Model RGX305 ...................................... 4 2-2 Model RGX305D ..................................... 5 2-3 Model RGX405 ...................................... 6 2-4 Model RGX405D ..................................... 7 ...................................... 2-5 Model RGX505 8 Model RGX505D ......................
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Model RGX305 RGX305D RGX405 RGX406D - .- _- .- _-.. --- .-.... - __.-. ._ _ _-. _- --__. -- __-- - -. - .._- Type T Revolving-Field, Self-Exciting, P-pole, Single Phase _--.. .- -.. .- _ __ -. -_... _- .-- -- - _-.-. __-.- - Frequency 50Hz 60Hr 50Hz 50Hr 60HZ 50Hz .-__ __ _.-. .__ _ ._ ._- .- .._ -.-- - - .-- 3ooow 3400w 3ooow 4ooow 4400w 4ooow 2500W 2900w 2500W 3300w 3700w 3300w - - -.. .._. . _ I---- 26.4A 1lOV 30.OA 1lOV 53.6A .-._ / / 24.2A Z ‘XA 220v 15.OA 22OV 16.8A / / 5
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Model RGXSOB RGX505D -- I Revolving-Field, Self Exciting, 2-pole, Single Phase Type I . ,._. _- - -_ _ -_ ___, _ .--_ 50Hz 6OHZ - _-- Max. 5ooOW 5500w Rated 4400w 4800W 1oov / 220v 5 -- t 120 2 5 / 240V c) - . . Power Factor 1 .o I I -. ---- _ - _- ----. --_. _. _- DC Output 12V 8.3A 1OOW - .-.__---...-- -- - -. -_-_ _.- .-__- - _ - --_ __ -___.__ __ Voltage Regulator AVR (Automatic Voltage Regulator) -~. _ -. -.-._- .-_- -_- --_, _ Within 3% Voltage Regulation
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2. PERFORMANCE 2-l OUTPUT MODEL RGX305. Type . . . . . . . . . . . . . . . Self Exciting, 2-Pole, Single Phase Power Factor . . . . . . . . . . 1 .O Engine . . . . . . . . . . . . . . EY25-2D(EY25WI* Output Max. ............... 3400W t 63 Rated .............. 2900W ‘; 1;;62 Frequency ................. 60Hz ,t z 61 2 60 Voltage ................... 11ov 2 59 3 -- 2500 5 7 e $20 0’ ;;llO .- 2000 %O 5 -.1500 : 12 16 20 24 28 32 CURRENT(A) - Output Max. ............... 3
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MODEL RGX305D Type ............... Self Exciting, 2-Pole, Single Phase Power Factor .......... 1 .O Engine .............. EY25-2D (EY25W)” OUTPUT(240V). OUTPUT (12OV1 Output Max. ............... 3400W t Rated .............. 2900W 3000 Frequency ................. 6OHZ I Voltage ................ 12OVl24OV t2500 t 1 iii : 2000 I 250 !T I k 240 ‘1500 2 2230 1 ti hO0 d 630 > 120 500 -c 110 0 5 10 15 20 25 30 CURRENT(A)- I Output Max. . . . . . . . . . . . . .
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MODEL RGX405 Type ............... Self Exciting, 2-Pole, Single Phase Power Factor .......... 1.0 Engine .............. EY35D(Wl-340)* Output Max. ............... 44OOW ?4500 .............. Rated 3700W Frequency ................. 60Hz I Voltage ................... 11ov iNo”4 120 I ZllO $00 2 G CURRENT(A) - Output Max. ............... 4000W +4000 .............. Rated 3300W 13500 Frequency ................. 50Hz 220v Voltage ................... I :3OOoj 2 I I/. <220
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MODEL RGX405D Type ............... Self Exciting, 2-Pole, Single Phase Power Factor .......... 1.0 Engine .............. EY35D (Wl-340)’ Output Max. . .............. 4400W -- Rated .............. 3700w 62 Frequency. . . .............. 6OHZ 61 Voltage . . . . . ........... 12OV/24OV 60 59 s i--i f 240 250 3000 5 e s 5: z 230 2000 0 I 2 z J 130 1000 t 120 i : j 0 5 10 15 20 25 30 35 40 CURRENT(A)- Output Max. . . . . . . . . . . . . . . . 4000W Rated . . . . . .
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MODEL RGX505 Type ............... Self Exciting, 2-Pole, Single Phase Power Factor .......... 1.0 Engine .............. EY40D(Wl-390)” Output Max. ............... 5500W I I I 5000 ;; ;; 62 62 Rated .............. 4800W t E E > > 6’ 6’ Frequency . . . . . . . . . . . . . . . . . 60Hz +3 +3 -~I Voltage . . . . . . . . . . . . . . . . . . . 1lOV p p z I ..3000 5 a a L L t t 110 110 120 120 k F F ;;;lOO ;;;loo 0 0 2 2 i I 1 ] 11 ! i 0 0 10 10 20 20 30 30 40 40 50 50
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MODEL RGX505D Type ............... Self Exciting, 2-Pole, Single Phase Power Factor 1.0 .......... Engine .............. EY40D (Wl-390)* Output Max. ............... 5500W Rated .............. 48OOw t sak,l ~rl?rv%!-kUT-I Frequency ................. 60Hz Voltage ................ 12OVl24OV 5000 1 11 i VI> I f4000 bo00 .-- 240 -*2000 z 230 ; -~looo 2 130 g 120 110 10 20 30 40 0 CURRENT(A) - Output Max. ............... 5000W Rated .............. 4400W Frequency .......
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3. FEATURES 1. Lightweight, Compact The Robin engine and revolving field generator designs provide added output power per weight and economical opera- tion. 2. Centralized Control The switches, meters, and receptacles are located together on a large-sized control box, and all operating controls are located on top of the engine for easy generator operation. 3. Large 16-Liter Gas Tank * 16-liter (4.2-gallon) fuel tank is provided for ten hours of operation for Model RGX305 or seven hours f
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14. Ruggedly Built Frame The box type frame is so ruggedly built that two or more generators can be stacked. Another convenient feature for the Robin generators. 15. Wide Range of Options The elctric starter type, wheels, and econo-throttle are availabe as options. -10-
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P P L t) FUEL GAU/GE and TANK CAP SPARK PLUG CAP SPEED CONTROL s1 ?s 2 5) CHOKE LEVER \ STOP BUTTON I E r E u < m ii t? z 7[1 3, G G) i s i2 am 0 4; 2 si z” i 3 si FUEL STRAINER AIR CLEANER RECOIL STARTER I I I I OIL GAUGE CONTROL BOX FUEL COCK MUFFLER RECOIL STARTER HANDLE
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4-2 PANEL A ‘0 f CAC V MODEL RGX305 22ov, 23ov, 240v 22ov, 23ov, 240v RGX405 AC RECEPTACLE 1 VOLTMETER NO-FUSE BREAKER 0 OAC V Iv-l- “3C -n -I JREAKER I ON MODEL ,RGX505 0 0 22OV, 23OV, 240V OFF 0 -4 AC RECEPTACLE 1 VOLTMETER No FUSE I~REAKER / AC RECEPTACLE 2 MODEL RGX305 llOV, 12Ov RGX405 llOV, 120v RGX505 llOV, 120v A ECEPTACLE 1 NO-FUSE ‘BREAKER AC RECEPTACLE 2 FULL POWER SWITCH \ 0 OAC V\ MODEL RGX305D RGX405D RGX505D ” , J) E \ OJ 0 I / / \ VOLT
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4-3 PANEL B DC FUS MODEL RGX305 RGX405 RGX505 DC OUTPUT TERMINAL J EARTH (GROUND) TERMINAL FUSE IOA RGX305D RGX405D DC EARTH (GROUND) TERMINAL AC RECEPTACLE 3 RGX505D EAR-iH (GROUND) TERMINAL AC R‘ECEPTACLE 3 - 13-
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8 H z q SHAFT COVER BOLT FRONT COVER THROUGH BOLT SLIP RING ;;1 ; E =! -I p 5 z I -..-.. ENGINE P.1 ‘.O. SHAFT / ROTOR COMPL. RUBBER MOUNT I I I I I REAR ‘COVER STAi’OR COMPL. COOLI’NG FAN BkUSH HOLDER
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5-2 FUNCTIONS 5-2-l STATOR -l-he stator consists of a laminated silicon steel sheet core, copper wire which winds the core, and lead wires which de- liver the power. The copper wire is wound into the main coil, sub (auxiliary) coil, and DC coil. AC output power is taken from the main coil, and DC output power from the DC coil. The outside diameters and laminated core thicknesses of various models are as shown below. Fig. 5-1 Fig. 5-2 RGX305 RGX405 1 RGX505 MODEL RGX305D RGX405D 1 RG
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FAN 5-2-2 ROTOR The rotor consists of a laminated silicon steel sheet cover SLIP RING with a field coil wound arount it and cooling fans and slip rings at both ends of the shaft. The field coil leads are con- . nected to the slip rings and direct current (DC) to the field coil turns the rotor and magnet. The tooling fans cool the generator by drawing cooling air from the slip rings and dis- charging it through the fans. BEARING Fig. 5-3 Fig. 5-4 RGX305 RGX405 RGX505 MODEL I RGX50
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5-2-3 BRUSHES - - - --------- An exciting current is supplied from the AVR to the rotor. The brushes are made of carbon; and the brush-holders of plastic. It is necessary to keep the contact pressure between the brushes and slip rings withing specific limits. Thus, care must be taken of brush length. (See 9-3 BRUSHES.) RGX405. RGX405D RGX305. RGX305D RGX505, RGX505D Fig. 5-5 5-2-4 AVR (AUTOMATIC VOLTAGE REGULATOR) The automatic voltage regulator employs an electronic cir- cuit to au
