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                        TREADMILL 
HEALTH TRAINER 500 
 
OWNER’S MANUAL 
 
KEYS Fitness Products, LP 
P.O. Box 551239 
Dallas, Texas 75239 
PART# 15-0106                                                                                                                                                                                                                                                                                                                                                                                   
                    
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                        Table of Contents     Information                                               Page #  Table of Contents 2  Specification Sheet 3  Important Safety Information 4  Before You Start 5  Warm Up Exercises  6  Assembly, Moving Instructions 7  Power Requirements 8  Console Functions and Descriptions 9  Program and Operating Instructions 10 &11  Program Descriptions and Profiles 12  Belt Adjustments and Tension 13  Maintenance Instructions     14  Change to MPH or Km/H 15  Troubleshooting Guide 16  Pa
                    
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                        Specification Sheet                                              HT500                   ♦ Horsepower (Continuous)                                  1.5hp                         ♦ Display Type                                                      4 Window LCD         ♦ Electronics                                                         Push button               ♦ Pre-Set Programs                                               3                                ♦ Workout Programs                     
                    
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                        Important Safety Information      Before using this treadmill or starting any exercise program, consult your physician.  This is  1) WARNING!  especially important for persons over the age of 35 and/or persons with pre-existing health problems.  The  manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or  through the use of this product.  2) WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, 
                    
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                        Before You Start  Thank you for purchasing a KEYS treadmill!  The HEALTH TRAINER 500 was designed to meet your  needs for cardiovascular exercise.    Before you start, please read the Owner’s Manual and become familiar with the operation of your new  treadmill.  ♦Remember to take the time to perform the stretching exercises provided on Page 6 to avoid injury.  ♦Do not stand on the walking belt while pressing the Power button or Start/Stop button.  ♦Always adjust the speed of the treadmill in sma
                    
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                        Warm Up Exercises   EXERCISE GUIDELINES    WARNING!   Before beginning this or any exercise program, you should consult your physician. This is espe- cially important for individuals over the age of 35 or individuals with pre-existing health problems.    Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the mus- cles and raising body temperature.    Begin each workout with 5 to 10 minutes of stretching and light exercise  to warm up.  The photos on
                    
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                        Assembly, Moving Instructions   Assembly  This KEYS treadmill is shipped in one piece and fully assembled.  After opening the box, remove any  packing materials from the treadmill.  Do not throw away any packing materials until the unit is working  properly.  Place the base on a clean, level surface.  Make sure the electrical cord will easily reach an  electrical outlet.  Moving  CAUTION! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL  WHILE IT IS IN THE UNFOLDED OPERATING POSI
                    
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                        Power Requirements  NG!  IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A  RISK OF AN ELECTRIC SHOCK.  CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN  IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY GROUNDED.  DO NOT  MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT THE OUTLET, HAVE  A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.  This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power.   Voltage s
                    
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                        Console Functions and Descriptions  There are four display windows on the control panel to provide feedback information.  TIME WINDOW   ♦ TIME:  Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds)  ♦ INTERVAL TIME:  Indicates countdown in seconds to the next interval starting at 5 seconds and counting to  0 seconds  SPEED WINDOW  ♦ SPEED:  Indicates MPH (miles per hour) or KMH (kilometer per hour) in .1 increments  DISTANCE / CALORIES WINDOW  ♦ DISTANC
                    
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                        Program and Operating  ♦ QUICK START / MANUAL MODE  ♦ Plug into a surge protector outlet.  Attach RED Safety Key to treadmill console.  ♦ Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.  ♦ Press POWER button. There will be an eight (8) second delay after pressing the POWER button  before data can be entered.  The TIME window will flash.  ♦ Press START/STOP button.  Belt will begin to move after 4 seconds.  Step on belt slowly after  the belt starts moving.  Spee
                    
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                        Program and Operating Instructions  PROGRAM MODE-FOR THE HT500  ♦ Plug treadmill into a surge protector outlet .  Attach RED Safety Key to treadmill console.    ♦ Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.  ♦ Press POWER button.  There will be an eight (8) second delay before data can be entered.  The TIME  window will flash.  ♦ There are three (3) pre-set and six (6) custom pre-set programs on the DCV100.  The treadmill includes  FAT BURN, CARDIO, and WARM
                    
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                        Program Profiles  SPEED SPEED  12  12  11  11  INCLINE INCLINE  10  10  9  9  8  8  7  7  6  6  5  5  4  4  3  3  2  2  1  1  1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10  The Fat Burn Program is designed The Cardio Program is designed to  vary the treadmill Speed, while  to vary the treadmill elevation, while  maintaining a constant walking belt maintaining a constant Elevation.  speed.  SPEED  12  11  INCLINE  10  9  8  7  6  5  4  3  2  1  1 2 3 4 5 6 7 8 9 10  The Warm Up Program is designed to
                    
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                        Belt Adjustment and Tension  WARNING! Do not overtighten rollers!  This will cause  premature roller bearing failure!   Belt adjustment and tension performs two functions:  adjustment for  tension and centering. Your new treadmill comes pre-adjusted from  the factory for tension and centering. Please follow the procedures  below if the belt shifts to the left or right or  while walking:  WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)  First, turn treadmill on to run at 1 mph.  Using the hex ke
                    
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                        Maintenance Instructions  WARNING! Before performing any maintenance to your treadmill, always unplug the power cord from the surge  protector.  CLEANING  Routine cleaning of your Keys Fitness treadmill will extend the life of your treadmill.  WARNING!  To prevent  electrical shock, be sure the power to the treadmill is OFF and the unit unplugged from the wall electrical outlet  before attempting any cleaning or maintenance.  AFTER EACH WORKOUT:  Wipe off the console and other treadmill surfaces
                    
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                        Change Miles per hour to Kilometers per hour    Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per hour).  All  treadmills are calibrated at the factory for British Units (miles per hour).  To change the display to read in  kilometers, follow the steps described here:    1) Turn power OFF on the console. (Do not unplug treadmill) Attach the magnet safety key to the console.    2) Activate the calibration mode switch by inserting the eraser end of
                    
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                        Troubleshooting Guide  Treadmill will not start.  1) Is the RED Safety Key Attached to the Console?  2) Make sure the power cord is plugged into a surge protector, the surge protector is plugged  into a properly grounded outlet, and the surge protector is turned on.  (Refer to “Power  Requirements” on page 8)  3) Check the circuit breaker located on the front of the treadmill.  If the switch protrudes, it has  tripped.  Wait five minutes and then press the switch back in.  4) Check the house ele
                    
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                        Parts & Diagrams  1.                    05-0035-Extrusion side board deluxe/left  2.                     05-0035-Extrusion side board deluxe/right  3.                     04-0008-Belt walk spliced 18 x 105WW  4.                     24-0195-Front roller assembly  5.                     09-0013-Rear roller assembly  6.                     03-0011-Walking board   7.                     06-0008-End cap  8.                     12-0022-Actuator 400lb Maytech  9.                     06-0018-Motor base 
                    
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                        HT500- Parts List  02-0009 NUT-HEX 5/16 WIZ-FL-LK-ZP 3 06-0130 PULLEY MOLDED PLASTIC 1.9" 1 22-0001 ACTUATOR CONNECTION ASSEMBLY 02-0013 WASHER LOCK 1/4" 8 06-0118 PLASTIC SWITCH HOUSING BLK FOR OVAL 2 23-0003 REAR ELEVATION ASSEMBLY WELDED 02-0014 BOLT-HEX 1/4-20x2 1/2" GRADE 5 ZP 11 08-0004 BREAKER-CIRCIT-15AMP 1 23-0090 U/R ASSEMBLY STRAIGHT 02-0015 WASHER SPRING 4 08-0027 SWITCH-REMOTE-W/HARNESS 2 19-0027 BRACKET PIVOT TUBE 02-0016 BOLT-HEX 3/8-16x2 1/2" GRADE 5 1 08-0047 ENCODER-OPTICAL-ALE
                    
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                        Keys HT500 Treadmill KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY    PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.                        This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the  KEYS brand name.  The warranty period on the HT500 to the original purchaser is (lifetime) on the frame, (10) years on the motor, (1) years parts, and (1) year labor.                             Keys