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Decathlon Series Gas Fryers
(D & HD Models)
Installation & Operation Manual
- DEAN D, SCFD, and CFD Models
- DEAN HD and SCFHD Models
- FRYMASTER FPD65 and FPHD65 Models
Please read all sections of this manual and retain for future reference.
NON-CE &
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MAY 2007
PRINTED IN
*8195698*
THE UNITED STA
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NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster and Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel. NOTICE This equipment must be installed in accordance
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DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. DANGER The front ledge of the fryer is not a step. Do not stand on t
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High Efficiency Decathlon (HD) Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 After Purchase 1-1 1.3 Ordering Parts 1-1 1.4 Service Information 1-2 1.5 Computer Information 1-2 1.6 Safety Information 1-3 1.7 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Product Description 2-2 2.4 Principles of Operation 2-2 2
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High Efficiency Decathlon (HD) Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. CONTROLLER OPERATING INSTRUCTIONS 5-1 5.1 Operating Instructions: Electronic Thermostat Controller 5-1 5.2 Electronic Thermostat Controller/Computer with Back-Up Thermostat 5-2 6. FILTRATION 6-1 6.1 General 6-1 6.2 Filter Preparation 6-1 6.3 Dail
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 Applicability and Validity The Dean Decathlon Series gas model family (D models) has been approved by the European Union (EU) for sale and installation in the following EU countries: AT, BE, KE, KD, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. The Dean High Efficiency Decathlon Series gas model family (HD models) has not been approved by the European Union (EU) for sale or installation in EU countries
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Service Information Call the Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center. To assist you more efficiently, always provide the service technician with the model number, gas type, serial number, and the nature of the problem. 1.5 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital de
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.7 Service Personnel A. Qualified and/or Authorized Operating Personnel 1. Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. B. Qualified Installation Personnel 1. Qualified installation personnel
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed. B. After unpacking, immediately check the equipment for visible signs of shipping damage. If damage has occurred, contact the
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.2 General (cont.) Where conflicts exist between instructions and information in this manual and local code or national codes, or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed. DANGER Building codes prohibit a fryer with its open tank of hot oil/shortening from being installed beside an open flame
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.5 Rating Plate This is attached to the inside front door panel. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the unit has natural or propane gas orifices. DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate. 2.6 Pre-installation DANGER No structu
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.6 Pre-installation (cont.) C. Installation Standards 1. U.S. installations must meet: 2. Canadian installations must meet: American National Standard Institute CAN 1-B149 Installation Codes ANSI Z83.11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E. Pleasant Valley Road Don Mills, ONT, M3B 2R3 Cleveland, OH 44131 National Electrical Code Canadian Electric
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.7 Air Supply and Ventilation (cont.) D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. E. Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt items stored in or near the fryer. F. Adequate
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DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.1 Installing the Fryer NOTE: HD Series fryers have not been approved for use in the European Union (EU) and cannot be sold or installed in EU countries. Only D Series fryers have been approved for sale and installation in EU countries. A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, and then place the fryer
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. Decathlon Series gas fryers cannot be curb-mounted and must be equipped with either legs or casters provided. B. After unpacking, use a pallet or lift jack to raise the unit before installing the casters. C. Align the caster or leg base holes with the leg support assembly a
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. U.S. NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators Internat
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) Gas Supply Type and Pressure Gas Supply Type Gas Supply Pressure Natural Gas 6-10" W.C. (Dynamic) Propane (LP) Gas 11-13" W.C. (Dynamic) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the fryer’s gas piping and gas valve(s). DANGER All
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the fryer’s gas piping and gas valve(s). D. Manifold Pressure: Your local service technician should check the manifold pressure with a manometer. 1. Check the rating plate for specific man
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.5 Gas Connections (cont.) WARNING Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result. 2. The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer. Restraining brackets are located on the back panel of the fryer for the attachment of restraints. 3. If disconnection of the
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HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.5 Gas Specifications CE ONLY (Altitudes of 2000 feet or less) EQUIPMENT INPUT GAS ORIFICE ORIFICE MODEL QTY PRESSURE (kW) TYPE (MM) PART NO. MBAR INCH W.C. G20 2,40 810-2060 2 10,0 4,0 D20G 15,0 G25 2,40 810-2060 2 15,0 6,0 G31 1,51 810-2059 2 27,0 10,8 G20 2,40 810-2060 4 10,0 4,0 D50G 30,0 G25 2,40 810-2060 4 15,0 6,0 G31 1,51 810-2059 4 27,0 10,8 G20 2,40 810-2060 5 10,0 4,0 D60G 37,5 G25 2,40
