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L
I
S
®
Raypak RHP Series
Swimming Pool and
Spa Heat Pump
OWNER and
INSTALLATION MANUAL
Models
R
RHP 100
C US
RHP 115
9900276
RHP 160
This manual should be maintained in legible condition and kept adjacent
to the heat pump or in a safe place for future use.
For additional information call: (800) 260-2758
The instructions in this manual are for the use of qualified individuals specially
trained and experienced in the installation and maintenance of this type of
equipmentand related
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CAUTION PRODUCT SAFETY SIGNS AND LABELS Recognize this symbol in the manual as an indication of important safety information! This manual, as well as the pool/spa heat pump itself, contains ANSI-approved product safety signs and labels. Please read these signs and labels, as they convey important safety information about hazards that may be potentially present in and around the heat pump. They are classified according to relative seriousness of the hazard potential, from DANGER at the most s
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RHP Series Swimming Pool and Spa Heat Pump OWNER and INSTALLATION MANUAL CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 II. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 III. Water C
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WARNING Introduction This pool/spa heat pump is an electromechanical machine that incorporates a pressurized refrigerant gas in a sealed system. ONLY trained and qualified service personnel should attempt to install or service this equipment. Without proper training and knowledge of such equipment, any attempt to install or service the unit could result in serious injury or even death. This manual contains important information on the use, maintenance, chemistry requirements and installatio
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WARNING • Each side of the unit must be located at least 1 ft from walls, pipes, or other obstructions for unrestricted air intake and service access. Do not install the unit within 3 ft of fossil fuel burning heaters. Air intake along the sides of this heat pump could disturb the combustion process of the unit, and could cause damage or personal injury. • Mount the unit on a level, sturdy base, preferably a concrete slab or blocks. The size of the base should be not less than 3 ft by 3 ft. •
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CAUTION III. Water Connections The heat pump inlet and outlet connections are NOT interchangeable. They must be connected as instructed below. 1. Connect the heat pump in the return water line between the pool filter and the pool. See page 10, Plumbing Diagrams. 2. Connect the filter outlet to the fitting marked WATER IN at the bottom front of the unit. 3. Connect the fitting marked WATER OUT to the return piping to the pool. Unit inlet/outlet connection fittings are 2-inch PVC slip couplers
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Indicator Lamps: There are 6 indicator lamps located on the unit control panel: Control panel Indicator lamps When this lamp is lit, unit requires service. When any combination of these 5 lamps is lit, operation is normal. • Power (amber lamp): When lit, indicates power is applied to the unit. NOTE: The heat pump will not run when the Remote position is selected and there is no remote control system attached. • Water Flow (green lamp): When lit, indicates normal water flow. • Heat Deman
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NOTE: The heat pump will be OFF when the Remote position is selected on the Pool/Spa selector switch and there is no remote control system attached. Spa thermostat 4.Allow the heat pump to operate for a few minutes to Pool/Spa selector stabilize operating pressures and to allow various switch component temperatures to normalize. 5. Verify that the discharge air temperature is Pool thermostat approximately 8° - 10° cooler than the air entering the unit. VI. Seasonal Start-Up or Annual Ch
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WARNING VIII. Summer Shutdown If you do not plan to use the pool heat pump during the summer months, secure and protect it as follows: 1. From the control panel, turn the control switch to Remote (OFF). 2. Turn the heat pump circuit breaker or disconnect switch to OFF. 3. Leave the valves set the way they are unless additional circulation is required. DO NOT stop all flow through the heat pump. 4. IMPORTANT: Remember to reset the valves before the next heating season, or the heat pump will no
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CAUTION WARNING To clean the fins, spray with a garden hose. But avoid high water 2. pressure, which will bend and damage the fins. B. Cabinet Care (optional) - The cabinet is designed for outdoor use and requires little care. However, you can clean it if you wish. Shut OFF electricity to the heat pump. 1. 2. Wash the cabinet with soap and water. C. Condensate Drainage - The heat pump extracts humidity from the air as it passes through the coil, similar to the way a cold drink outside “sweats
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operation. After the desired temperature is reached, return the system to normal operation of 8-10 hours per day. • Is airflow through the unit being obstructed? Restrictions such as shrubbery, tall grass, dirty coils, or any other obstruction to airflow will reduce performance. • Is the pool blanket/cover being used? Unblanketed pools can lose up to 10 degrees per night compared to 4 degrees or fewer when a blanket is used. Without a blanket, the total heat gained during the day can be lost
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POWER SUPPLY • Verify that all circuit breakers are reset and working properly. •If the Power lamp on the control panel still does not light, contact the installing dealer, since it may be a power problem requiring an electrician. WATER FLOW • Verify that the filter is clean to provide good flow. • Verify that the valves are properly positioned. •If the Water Flow lamp on the control panel still does not light, and water is circulating in the pool or spa, contact the installing dealer to adjus
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Plumbing Diagrams Water In Water Out Filter (from pool (to pool or Spa) or Spa) For systems with pumps of less than 2 HP (under 80 gpm), no external bypass is required. Connections are 2-inch pipe slip. Plumb the heat pump after the filter and before any chlorinators. Water In (from pool Water Out Filter (to pool or Spa) or Spa) For systems with pumps of 2 HP or greater (over 80 gpm), an external bypass is required. Adjust the bypass valve to divert a minimum of 40 gpm through the heat pump.
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1 2 3 4 T1 Legend Blue F2 C = Capacitor Black D = Diode, LED 240VAC D1 Power F = Fuse High Pressure Switch 1 Amp K = Relay, Contactor Black M = Motor White D D Water Flow R= Resistor, Pot D2 208VAC RT = Thermistor S1 Red S = Switch T = Transformer TB = Terminal Block D3 Heat Demand Compressor Motor K1 U = Un-repairable Assembly Low Pressure Switch Red Blue Blue Defrost Switch Compressor C Blue D4 Delay Active Black Tan S2 S Yellow Defrost S3 M1 Control Panel Interface Active Black D5 TB1 +24 V/P
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Control Panel Assembly Replacement Parts List 1 12 4 7 13 11 11 9 6 15 3 16 10 14 5 8 ITEM QTY DESCRIPTION PART No. 1 1 Control Panel 83-10002 2 1 Contactor Compressor 54-10002 3 1 Fan Relay 50-10010 4 1 Control Board 24Volt 50-10007 2 5 1 Thermostat 50-10003 6 1 Transformer 50-10014 7 1 Timer IMC 203 55-10011 8 1 Capacitor 55-10003 9 1 Pressure Switch Water 50-10015 10 1 Fuse Block 50-10003 11 2 Bushing Heyco 2184 70-10001 12 4 Stand-off RLCBSR1 99-10001 13 2 Terminal Strip 52-10006 14 1 Clamp
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Control Panel Cover Assembly Replacement Parts List 4 5 4 4 Front 1 6 6 7 8 8 7 2 3 2 1 Back ITEM QTY DESCRIPTION PART No. 1 1 Control Panel Cover 81-30152 2 2 POT 50-10004 3 1 Switch Type A403 50-10005 4 3 Knob 56-10001 5 1 Label Control Panel 84-10017 6 2 Lamp Green 53-10001 7 2 Lamp Red 53-10003 8 2 Lamp Amber 53-10002 RHP Control Panel Cover 13
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Heat Pump Assembly Replacement Parts List - RHP 100 11 ITEM QTY DESCRIPTION PART No. 1 1 Assembly Base 81-20140 13 2 1 Evaporator Coil 40-10002 3 1 Access Panel 81-50141 4 1 Power Input Panel 81-40151 15 5 1 Cover, Top 81-10140 6 1 Compressor, Scroll 30-10001 12 7 3 Corner Support 81-60151 8 1 Heat Exchanger 20-10004 9 2 Retainer, Screen 70-10008 5 10 1 Control Panel Cover * 11 1 Fan Guard 82-10001 12 1 Fan Blade 82-10002 18 13 1 Fan Motor 82-10003 14 1 Water Manifold Assembly 63-10002 15 1 Cond
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Heat Pump Assembly Replacement Parts List - RHP 115 11 ITEM QTY DESCRIPTION PART No. 1 1 Assembly Base 81-20140 13 2 1 Evaporator Coil 40-10002 15 3 1 Access Panel 81-50141 4 1 Power Input Panel 81-40151 5 1 Cover, Top 81-10140 12 6 1 Compressor, Scroll 30-10001 5 7 3 Corner Support 81-60151 8 1 Heat Exchanger 20-10004 9 2 Retainer, Screen 70-10008 10 1 Control Panel Cover * 11 1 Fan Guard 82-10001 9 12 1 Fan Blade 82-10002 13 1 Fan Motor 82-10003 14 1 Water Manifold Assembly 63-10002 15 1 Condu
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Heat Pump Assembly Replacement Parts List - RHP 160 11 13 ITEM QTY DESCRIPTION PART No. 1 1 Assembly Base 81-20140 2 1 Evaporator Coil 40-10003 15 3 1 Access Panel 81-50142 4 1 Power Input Panel 81-40152 5 1 Cover, Top 81-10140 12 6 1 Compressor, Scroll 30-10003 7 3 Corner Support 81-60152 8 1 Heat Exchanger 20-10004 5 9 2 Retainer, Screen 70-10007 10 1 Control Panel Cover * 11 1 Fan Guard 82-10001 18 12 1 Fan Blade 82-10002 13 1 Fan Motor 82-10003 14 1 Water Manifold Assembly 63-10002 15 1 Cond
