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TRUE FOOD SERVICE EQUIPMENT, INC.
2001 East Terra Lane � P.O. Box 970 � O’Fallon, Missouri 63366
(636)-240-2400 � FAX (636)272-2408 � INT’L FAX (636)272-7546 � (800)325-6152
Parts Department (800)424-TRUE � Parts Department FAX# (636)272-9471
INSTALLATION MANUAL FOR
TCGR DISPLAY CASES (REFRIGERATED BAKERY & COLD DELI) MODELS
TABLE OF CONTENTS
Safety Information
Safety Precautions ––––––––––––––––––––––– 1
Proper Disposal –––––––––––––––––––––––––– 2
Connecting Electricity –––––––––––––––––––
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True Food Service Equipment, Inc. SAFETY INFORMATION How to Maintain Your Unit to Receive the Most Efficient and Successful Operation You have selected one of the finest display cases made. It is manufactured under strict quality controls with only the best quality materials available. Your TRUE cooler, when properly maintained, will give you many years of trouble-free service. WARNING! Use this appliance for its intended purpose as described in this Owner Manual. SAFETY PRECA
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True Food Service Equipment, Inc. SAFETY INFORMATION DANGER! RISK OF CHILD ENTRAPMENT PROPER DISPOSAL OF THE DISPLAY CASE Child entrapment and suffocation are not problems Refrigerant Disposal of the past. Junked or abandoned display cases are Your old refrigerator may have a cooling system still dangerous… even if they will sit for “just a few that uses “Ozone Depleting ” chemicals. If you are days.” If you are getting rid of your old display case, throwing away your old refrigerator, make
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True Food Service Equipment, Inc. SAFETY INFORMATION WARNING! HOW TO CONNECT ELECTRICITY Hard wiring is required on specific Display Cases. Models standard with power cords: Do not, under any circumstances, cut or remove the third (ground) prong from the power cord. For personal safety, this appliance must be properly grounded. Before your new display case is connected to a If the outlet is a standard 2-prong outlet, it is your power supply, check the incoming voltage with a personal respon
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS INSTALLATION / OPERATION INSTRUCTIONS OWNERSHIP To insure that your unit works properly from the Before you start to install your True unit, carefully first day, it must be installed properly. We highly inspect it for freight damage. If damage is discov- recommend a trained mechanic and electrician ered, immediately file a claim with the delivery install your True equipment. The cost of a profes- freight carrier. sio
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS LOCATING TOOLS REQUIRED: � Phillips screw driver 3 3 � /8” (9.5 mm) socket or /8” (9.5 mm) wrench Step 2 A. Use a Phillips screw diver and remove four screws from the L-bracket connected the unit to the wood skid (image 1). Then use a 3/8” (9.5 mm) socket or wrench and remove the L-brack- et from the unit (image 2). To avoid damage to glass DO NOT lay cabinet 1 on its side or back when removing skid, installing leg
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS Step 4 NOTE Hard wiring for a 30 amp circuit is required on specific Bakery Cases. A. Before your new unit is connected to a power supply, check the incoming voltage with a voltmeter. If anything less than 100% of the rated voltage for operation is noted, correct immediately. B. Models equipped with 9 ft. (3 m) power cord must be powered at proper operating voltage at all times. Refer to c
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS CONDUCTORS AND CIRCUITS Wire Gauge for 2% Voltage Drop in Supply Circuits. 115 Volt Distance In Feet To Center of Load Amps 20 30 40 50 60 70 80 90 100 120 140 160 2 14 14 14 14 14 14 14 14 14 14 14 14 3 14 14 14 14 14 14 14 14 14 14 14 12 4 14 14 14 14 14 14 14 14 14 12 12 12 5 14 14 14 14 14 14 14 12 12 12 10 10 6 14 14 14 14 14 14 12 12 12 10 10 10 7 14 14 14 14 14 12 12 12 10 10 10 8 8 14 14 14 14 12 12 12 1
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS STARTUP Step 5 A. The compressor is ready to operate. Plug in the display case. B. Check the temperature control setting in the lower right of the cabinet backside. The setting should be at No. 3 position to maintain an approximate temperature of 38°F (3.3°C). Set defrost time clock to the correct time of day. Allow unit to function several hours, completely cooling cabinet before changing the control setting. C
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➟ True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS SHELVING INSTALLATION (REFRIGERATED BAKERY) SHELF INSTALLATION: A. Lift each door up and out of track (do not dis- connect elastic tubing). Stretch elastic surgical tubing and set doors on each side of unit. B. Locate brackets, lights, shelves, etc. from cabinet interior. 1 C. Locate shelf supports wrapped in micro foam and install teeth end into stainless pilasters Install shelf supports. located on interior walls
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➟ True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS SHELVING INSTALLATION (COLD DELI) SHELF INSTALLATION: A. Lift each door up and out of track (do not dis- connect elastic tubing). Stretch elastic surgical tubing and set doors on each side of unit. B. Locate brackets, lights, shelves, etc. from cabinet interior. C. Locate shelf supports wrapped in micro foam and install teeth end into stainless pilasters located on interior walls. Adjust to desired height matching
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS OPTIONAL (INSTALLING OPTIONAL CASTORS) CASTOR INSTALLATION: TOOLS REQUIRED: � Castor wrench (if not included contact True) � Adjustable wrench NOTE Castors not available for hard wired or remote models. WARNING 1 Make sure unit is empty of all its contents (shelv- ing, shelving lighting). Make sure power supply has been disconnected. A. Curved glass can be damaged if you lay unit Back out leg levelers by hand, or with
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True Food Service Equipment, Inc. INSTALLATION / OPERATION INSTRUCTIONS OPTIONAL (INSTALLING OPTIONAL FORMICA KIT) FORMICA KIT INSTALLATION: NOTE After installing the bottom end pieces the top end FORMICA KIT COMPONENTS: 3 panel will stay in place. (2) Formica Top End Panels 10 /4"w x 33"h (27.3 cm x 83.8 cm). C. Install the bottom end Formica panels (one on (2) Bottom End Panels each side. (1) left side, (1) right side (Formica glued to (Formica is pre-glued to black plastic panel).
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True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING OPTIONAL (SEALING CABINET TO FLOOR) It may be necessary to seal the bakery case to the material. floor for local sanitary codes or if the customer so C. When applying a mastic, thoroughly clean both desires. TRUE recommends either of the following the cabinet and floor of dirt and grease. Draw methods. an outline of the cabinet on the floor. Raise A. Using a vinyl cove base trim as produced by and block the front side of th
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➟ ➟ True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING LIGHT BULB REPLACEMENT SHELF MOUNTED BULB REPLACEMENT: WARNING When replacing a light bulb make sure power to the unit is either turned off or unplugged. A. Unplug the light assembly from the receptacle on the interior side wall. Remove shelf and light assembly from cabinet. B. Remove the lampshield by gently squeezing the sides together and rotating out (image 1). C. Remove bulb from the corded end of assembly 1 2 by holdi
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True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING TEMPERATURE CONTROL ADJUSTMENT FOR HIGH ALTITUDE ONLY! TERMS: NOTE � Cut-out - Temperature sensed by the controller Mechanical temperature controllers are affected that shuts the compressor off. when functioning at high altitude. The Cut-in and cut-out temperatures will be colder than when the � Cut-in - Temperature sensed by the controller controller functions closer to sea level. that turns the compressor on. D. For high el
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True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING CLEANING THE CONDENSER COIL When using electrical appliances, basic safety precautions should be followed, including the following CONDENSER CLEANING: TOOLS REQUIRED: � Phillips screwdriver � Stiff bristle brush � Adjustable wrench � Vacuum A. Disconnect power to unit. B. Take off rear lower grill assembly by removing two (2) bottom screws. If necessary, loosen screws holding the top pivot pins. Swing grill up and remove frame
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Condensing Unit Air Air Airflow flow flow True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING IMPORTANT WARRANTY INFORMATION Condensers accumulate dirt and require cleaning every 30 days. Dirty condensers result in compressor failure, product loss, and lost sales... which are not covered by warranty. If you keep the Condenser clean you will minimize your service expense and lower your electrical costs. The Condenser requires scheduled cleaning every thirty days or as needed. Air i
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True Food Service Equipment, Inc. MAINTENANCE, CARE & CLEANING STAINLESS STEEL EQUIPMENT CARE AND CLEANING CAUTION: Do not use any steel wool, abrasive or chlorine based products to clean stainless steel surfaces. � Stainless Steel Opponents There are three basic things which can break down your stainless steel’s passivity layer and allow corrosion to rear its ugly head. 1. Scratches from wire brushes, scrapers, and steel pads are just a few examples of items that can be abrasive to
