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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
8300/8500
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
t O r S i O n
Package Contents 3
Door Section Identification 4
Sdtandar Lift
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 15
Trolley Arm Hookup 15
PO
Side Lock 15
inStaLLatiOn S in O tructi nS and Owner ’S manuaL
Pull Rope 15
Maintenance 16
Cleaning Your Garage Door 16
Painting Your Garage Door 16
Operatio
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Parts Breakdown A1. NOTE: The illustrations shown on this page are general J9. J4. representations of the door parts. Each specific door J6. models may have unique variations. J7. J1. C1. I2. K2. F2. H1. J7. F1. J7. J5. J8. J9. E1. H2. J3. B1. F2. E2. F1. G1. G2. C1. E3. I4. A1. E4. D2. L1. B1. D1. K1. C2. C1. I3. L1. A. FLAg ANgLES: I. TRACkS: A1. Left and Right Hand Flag Angles I1. Left Hand Horizontal Track Assembly B. JAMB BRACkETS: I2. Right Hand Horizontal Track Assembly B1. Left and Rig
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNIN ARNINg g 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuT
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Warning labels 1/4”-20 x 5/8” Self 3/8”-16 x 3/4” Hex bolts 1/4”-20 x 7/8” Self Intermediate I section drilling screws (as required) (as required) Section drilling screws (as required) height Bottom corner bracket warning labels Bottom section Section side view Bottom weather seal 5/16”- 18 Flange 1/4”- 20 Flanged hex nuts (as required) hex nuts (as required) (2) 3/8”- 16 Hex nuts Removing an Existing Door IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY 1/4”-14 x 5
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Backroom Track Type Space Needed 12” Radius 13-1/2” (343 mm) 14” Radius 14 1/2” (368 mm) Min. Side room Suitable mounting surface Headroom Clearance 2”x 6” lumber minimum is 3 1/2” Header board 2”x 6” lumber preferred Nail Min. Side room Clearance Finished is 3 1/2” Door Height Plumb jambs Weather- strips Jamb Quick Install track Weather- strips Jamb Fully Adjustable track 1/8” to 1/4” 5 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your
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1st hole set 2nd hole set 3rd hole set Top of track InstallatIon Vertical track Slot pattern Before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an 1/4”- 20 x 5/8” improperly installed door. Carriage bolt NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. Jamb Jamb bracket in place bracket vertical Tracks 1/4”- 20 Tools: Power Drill, 5
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hinges to the section surface using (2) 1/4”-20 x 7/8” self drilling screws at each end and Bottom End cap center stile location(s). section IF yOuR SECTION DOES REquIRE A STR uT AND TO uSE STRuT CLIPS (SC) TO BE Counterbalance Bottom weather seal INSTALLED: Locate and center the strut on top of the graduated end hinges and the center cable loop hinges onto the section surface. Center the strut side to side. Secure the strut, the graduated end hinges, the center hinges to the section surfac
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Model 8500, 4 Section High, White, Almond Or Taupe Center #2 Graduated end hinge or higher Short Stem hinge(s) (roller inserted into tube furthest Track Rollers from section) Door Width Type Of Section 12’0”- 15’8”- 17’0”- #1 Graduated end hinge 6’0–9’0” 10’0” 15’0” 20’0” 14’0” 16’0” 18’0” Lower hinge leaf (3) 2” Struts, (3) 3” (2) 1/4”-20 x 7/8” Self Top Of Top (2) 1/4”-20 x 7/8” Self Struts, drilling screw locations Section, drilling screw locations Top Of Top Solid With No N/A (1
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On the inside of the door, center the inside step plate’s second top most hole and bottom hole vertically over the pre-punched holes in the bottom section no higher than 8” from the bottom of the door to the top of the step plate. Drill 7/16” diameter holes through the entire section at these hole locations. Be careful to keep drill straight. Flag angle IMPORTANT: DO NOT MOUNT THE STEP PLATE HIGHER THAN 8” FROM BOTTOM OF SEC- TION. Insert the outside step plate into the holes through the fron
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3” Now, locate the center of the top section and align the center of the holes in the drawbar op- Top section (1) 1/4”-20 x 7/8” erator bracket assembly with the top section center line. Align the drawbar operator bracket Self drilling screw assembly vertically. Slide the top halve of the drawbar operator bracket under the strut, keeping the drawbar (1) 1/4”-20 x 5/8” Strut operator bracket aligned with the center line. Remove the strut’s screws, if necessary and Carriage bolt and (1) Top
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Top section 5/16” x 2” lag screws and (1) 5/16” x 2” tamper-resistant lag screw. 3/8”-16 x 3/4” 3/8”-16 Hex head bolt Flag angle Horizontal Hex nut NOTE: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior track to fastening. Horizontal IMPORTANT: USE A 5/16” x 1-5/8” TAMPER-RESISTANT LAG SCREW INSTEAD OF THE track angle 5/16” x 2” TAMPER-RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER Flag angle MASONRY. TAMPER-RESISTANT LAG SCREW MUST BE ATTAC
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Hook the counterbalance lift cable into the left hand cable drum. Slide the left hand cable drum up against the left hand head plate / end bearing bracket. Counterbalance lift cable should terminate at the 3 o’clock position. Tighten the (2) set screws in the drum to 14-15 ft. lbs. of torque (once set screws contact the shaft, tighten screws one full turn). Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the torsion shaft and
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W WARNIN ARNINg g RAISINg DOOR FuRTHER CAN RESuLT IN DOOR FALLINg AND CAuSE SEvERE OR FATAL INJuRy. Vice clamps above third Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one track roller on both sides of side, and just below the second track roller on the other side. This will prevent the door from door raising or lowering while installing the rear back hangs. Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Horizontal tracks Vice clamp Vice clamp 2nd Track roller Sound framing members Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door Horizontal track (3) 5/16” Bolts and nuts Perforated angle 5/16”-18 x 1-1/4” Hex bolt must extend into the track to serve as a roller stop Sound framing members (3) 5/16” Bolts and nuts Horizontal track Perforated angle bolted using (2) 5/16” x
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optional Installation Trolley Arm Hookup Tools: NOTE: If Wayne-Dalton operator/ trolley bracket was installed, follow these directions. Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x 1-3/4” cotter pin and cotter ring. 5/16” x 1-3/4” Drawbar operator Clevis pin bracket tabs Cotter ring Cotter ring 5/16” x 1-3/4” Typical trolley arm Clevis pin Side Lock Tools: Power drill, 7/16” Socket driver, Tape measure Install the side lock on the second sec
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Maintenance Manual door operation: For additional information on manual garage door operations go to www.dasma.com and Cleaning Your Garage Door reference TDS 165. IMPORTANT: DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES/ SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY. While factory-applied finishes on garage doors are durable, it is desirable to clean them o
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rollers and bearings. DO NOT lubricate plastic idler bearings, nylon rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust to lubricate. 17 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
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w arranty Lifetime Limited Warranty Models 8300, 8500 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is described at the top of this page, for as long as you own the door against: i) The door becoming inoperable due to rust-through of the metal skin from the core of the door section, due to cracking, splitting, or other deterioration of the metal skin, or due to structural failure caused by
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
