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t a b l e o f c o n t e n t s
pre-Installation 2
Important Safety Instructions 2
8300/8500
Tools Required 2
Package Contents 2
Door Section Identification 3
t o r S i o n
Removing an Existing Door 4
Preparing the Opening 4
parts Breakdown 6
Sdtandar Lift and
Installation 7
optional Installation 21
L i g h t C o m m e r C i a L
Trolley Arm Hookup 21
Inside Lock 21
mh
Pull Down Rope 21
i nStaLLation i nStruCtionS a nd o wner ’S m anuaL
maintenance 22
Cleaning Your Garage Door 22
Painting Your Gara
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Pre-Installation Important: RIGHT AND LEfT HAND IS ALWAYS DETERMINED fROM INSIDE THE BuILDING LOOKING OuT Important Safety Instructions Tools Required DeFInItIon oF key WorDs useD In tHIs manual: • Power drill • Phillips head • Hammer W Warn arnI In nG G screwdriver • Drill bits: 1/8”, • Tape measure InDIcates a potentIally HazarDous sItuatIon WHIcH; IF not 3/16”, 9/32”, 7/16”, • Locking Pliers • Step Ladder avoIDeD , coulD result In severe or F atal Injury. 1/2” • (2) Vice clamps • Level • R
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5/16” x 1 5/8” Hex head lag screws (as required) Bottom corner brackets Bottom corner brackets 3/8” Washers Bottom corner brackets RH/LH (as required) RH/LH (as required) (as required) RH/LH (as required) 5/16” x 2” Tamper-resistant hex head lag screw (as required) Stud Plate (2) Lift handles Strut clips (1) Step plate (1) Step plate (as required) & spacers (as required) (Inside) (Outside) Cotter ring Clevis pin 5/16” x 1-1/4” (as required) (as required) Cotter pin (as required) Clevis pin (as
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t ype of sections Intermediate(s) section section Door Warning labels Quantity Height Bottom lock top Int I Int II Int III Int Iv Int v Int vI Intermediate I section Section height 9’0” 18” 18” 18” 18” 18” 18” 9’3” 21” 18” 18” 18” 18” 18” 9’6” 21” 18” 18” 18” 18” 21” Bottom corner bracket warning labels 9’9” 21” 21” 18” 18” 18” 21” Bottom section 10’0” 21” 21” 18” 18” 21” 21” Section side view Bottom weather seal 10’2” 21” 21” 21” 18” 21” 21” 6 N/A 10’5” 21” 21” 21” 21” 21” 21” Removing an Exi
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Backroom Wayne-Dalton dealer. Backroom requirement: Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully. *note: for door heights from 10’1” to 14’0”, refer to your operator manufacture installation instructions for appropriate depth into room. Backroom reQuIrements Door Height track manual lift motor operated 6’0” to 7’0” 102-1/2” (2604 mm) 125” (3175 mm) 7’1” to 8’0” 114-1/2” (2909 mm) 137” (3480 mm) 8’1” to 9’0” 127” (3226 mm) 168”
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Parts Breakdown J3. NOTE: The illustrations shown on this page are J8. general representations of the door parts. Each specific door models may have unique variations. J3. A2. J6. J8. J2. J6. J7. J5. J5. J4. J8. J9. J6. K1. I1. J1. J8. J5. J7. A1. J6. J3. F1. G1. J5. H1. C1. J4. J1. F2. J3. F3. B1. J7. E1. G2. H2. A2. F3. A1. F1. Top of vertical Top of vertical F2. E2. track track B2. B2. (Fully C1. Adjustable 3rd hole Feature) set E3. I2. J2. 3rd B1. (Quick hole set Install Feature) E4
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Horizontal track angle Quick InstallatIon Install tabs Before installing your door, be certain that you have read and followed all of the instruc- Key slots tions covered in the pre-installation section of this manual. failure to do so may result in an Quick Install tabs improperly installed door. in place Alignment Horizontal hole track note: Reference TDS 160 for general garage door terminology at www.dasma.com. Quick Install Flag angles Tools Required: None Horizontal track Horizontal tra
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note: The bottom jamb bracket is always the shortest bracket, while the center jamb Counterbalance Bottom bracket is the next tallest. If three jamb brackets per side are included with your door, you will lift cable section have received a top jamb bracket, which is the tallest. End cap To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole Bottom weather set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slo
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graduated end hinges, center hinge(s) and strut (if applicable) are on top of their correspond- strutting schedule For model 8300 steel (Brown colored Doors) ing sections. InstallatIon on top sectIon: Place the strut on the top edge of the top section, as Door Widths shown. Center the strut side to side on the section, as shown. Secure the graduated end and section Door con- Door Heights center hinges to the section using (2) 1/4” - 20 x 7/8” self drilling screws at each graduated Quantity fi
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strutting schedule For model 8300 aluminum (Brown colored Doors) strutting schedule For model 8500 steel (Brown colored Doors) Door Widths Door Widths section Door con- section Door con- Door Heights Door Heights Quantity figurations Quantity figurations 12’0” - 17’0” - 12’0” - 17’0” - 6’0” - 10’0” 20’0” 10’0” 20’0” 16’0” 18’0” 16’0” 18’0” 3S, TS / 3S, Solid / Top 2S, TS / 2S, 3S, TS / 3S, Solid / Top I2 / 3S, I1 / (Windows) LS / 2S, BS LS / 3S, BS (Windows) 4 2S, TS 3S, ES 3S, BS Intermediat
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strutting schedule For model 8500 aluminum (White, almond & t aupe colored Doors) Strut Door Widths Door Door section configu- Heights Quantity 6’0” - 12’0” - 15’0” - 17’0” - rations 10’0” 20’0” 9’0” 14’0” 16’0” 18’0” (2) 1/4”-20 x 7/8” 2S, TS / 2S, I2 / 2S, Self drilling screws Solid 2S, TS I1 / 2S, BS Strut installation at top of section 2S, TS / 2S, TS / 3S, TS / 2S, I1 (2) Strut clips (2) Strut clips Top (Win- 2S, TS / 2S, I2 / 2S, I2 / Graduated 2S, TS Center hinge 5 dows) 2S, I1 2
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Lock Lock 1/2” Diameter section section holes outside inside Lift handle 4” Flag Lift handle angle (2) Spacers (2) 1/4”-20 Hex nuts (2) 1/4”-20 x 2-1/2” Carriage bolts Vertical 5/16” x 1-5/8” track Bottom section assembly Lag screws Tools Required: Level, Wooden shims (if necessary) 10 Jamb 12R FA 15R FA 12R QI 15R QI bracket Flag angle lag screw locations Center the bottom section in the door opening. Level the section using wooden shims (if 3/8” to 5/8” necessary) under t
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3” SECuRING WITH 1/4” - 20 x 5/8” SELf-TAPPING SCREWS. THERE SHOuLD BE NO GAP (4) 1/4”-20 x 11/16” BETWEEN THE HINGE LEAfS AND THE SECTIONS. Self drilling screws note: Install lock at this time (sold separately). See optional installation step, Side Lock. 5/16”-18 x 3/4” Top fixture Carriage bolt base Top fixture slide Lock section 5/16”-18 Hex nut End Short stem cap track roller top section Tools Required: Hammer, Step ladder, Tape measure Vertical 14 tracks Place the top section in th
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Now, locate the center of the top section and align the center of the holes in the drawbar op- Flag angle erator bracket assembly with the top section center line. Align the drawbar operator bracket assembly vertically. 3/8”-16 note: for retro fit applications, the drawbar operator bracket assembly must be aligned with Hex nut an existing operator. Flag angle Quick Slide the top halve of the drawbar operator bracket assembly under the strut, keeping the Horizontal Install tab Horizontal tra
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Top section note: Prior to fastening center bracket(s) into the door jamb, pilot drill using a 3/16” drill bit. note: Refer to Package Contents / Parts Breakdown, to determine if your door came with a coupler assembly. If your door came with a coupler assembly, the mounting surface needs to Short stem track be a minimum of 17” wide. The two center bearing brackets will need to be spaced 12” to roller 14” apart at the center of the door, as shown. 1/4”-20 Horizontal track note: If your door c
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the torsion keyed shaft. Next on the right hand side, lay the other coupler half, center bearing, † Center Vertical line Mounting surface the torsion spring with the black winding cone, and the black cable drum at the right end of of (17” Minimum) door the torsion keyed shaft. Vertical Slide the coupler halves, center bearings onto the torsion keyed shafts followed by the torsion line springs and the cable drums, as shown. (2) 5/16” x 1-5/8” Lag screws Important : THE COuPLER HALVES, CENTER
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(3) 3/8” - 16 x 1-3/4” Torsion Equal spacing hex head screws and spring (3) 3/8” - 16 Hex nuts Center Left hand end Right hand end bracket bearing bracket bearing bracket Center Stationary bushing bracket spring cone Coupler assembly Center bracket Coupler halves Torsion Torsion keyed shafts Center bracket (2) 3/8”-16 x 1-1/2” spring Hex head bolts and (2) 3/8”-16 Hex nuts torsion spring attachment Tools Required: Step Ladder, Ratchet Wrench, 9/16” Socket, 9/16” Wrench counterbalan
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chalking torsion spring(s) Tools Required: Step Ladder, Chalk W Warn arnI In nG G 23 use only specIFIeD WInDInG Bars, as stateD In step securInG Door For sprInG WInDInG. Do not suBstItute WItH screWDrIv - Draw a chalk line horizontally along the center of the torsion spring coil(s). As the torsion ers, pIpe, etc. otHer tools may FaIl or release From tHe sprInG spring is wound, the chalk line will create a spiral. This spiral can be used to count and cone anD cause serIous personal Injury.
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1.) Check the door for level. 2.) Check the torsion shaft for level. W Warn arnI In nG G 3.) Check the track spacing. raIsInG Door FurtHer can result In Door F allInG anD cause severe or F atal Injury. 4.) Check the counterbalance cables for equal tension and proper wrap onto the cable drums. Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one 5.) Check the track for potential obstruction of the track rollers. side, and just below the second track ro
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Sound framing members (3) 5/16” Bolts and nuts Horizontal track Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to Perforated angle ceiling member and parallel to door 5/16”-18 x 1-1/4” Hex bolt must extend into the track to serve as a roller stop 3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks 20
