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SUNLINE 2000
SINGLE PACKAGE HEAT PUMPS
WITH OR WITHOUT SUPPLEMENTAL ELECTRIC HEAT
Supersedes: 511.06-N3Y (1294) 511.06-N3Y (500)
INSTALLATION INSTRUCTION
035-12546-000
MODELS B1CH180 & 240
(8.5 - 8.8 EER)
208/230/460 VOLT 208/230/575 VOLT
MODELS ONLY MODELS ONLY
SAFETY CONSIDERATIONS REFERENCE
Additional information on the design, installation, operation and
Due to system pressure, moving parts and electrical
service of this equipment is available in the following reference
components, inst
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511.06-N3Y TABLE OF CONTENTS General ................................................................................ 1 MAINTENANCE Inspection............................................................................. 1 Normal Maintenance ......................................................... 18 Reference............................................................................. 1 Approvals ............................................................................. 1 TABLES Nomenclature
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511.06-N3Y INSTALLATION LIMITATIONS These units must be installed in accordance with the following national and local safety codes: In U.S.A.: 1. National Electrical Code ANSI/NFPA No. 70. 2. Local electric utility requirements. In Canada: 1. Current Canadian Electrical Code CSA C22.1. 2. Local electrical codes. Refer to the Unit Application Data and to thefor Electric Heat Application Data table. If components are to be added to a unit to meet local codes, they are to be installed at the dealer
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511.06-N3Y FIXED OUTDOOR AIR INTAKE DAMPER This damper is shipped inside the return air compartment. It is completely assembled and ready for installation. A damper baffle inside the hood is adjustable to provide variable amounts of outdoor air intake on units that are not provided with an economizer or a motorized damper option. Gasketing and mounting screws are provided in a parts bag attached to the hood assembly. Apply gasketing to the three flange surfaces on the hood prior to installing t
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511.06-N3Y FIG. 5 - TYPICAL FIELD WIRING The internal wiring harness furnished with this unit is an integral MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation. The part of a ETL and CGA design certified unit. Field alteration to above waterproofing conditions will also apply comply with electrical codes should not be required. when installing a field-supplied disconnect switch. A fused disconnect switch should be field provided for the unit. The switch
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511.06-N3Y Refer to the Typical Field Wiring Figure and to the appropriate all the control sensors are factory mounted as part of the unit wiring diagram for control circuit and power wiring "Factory installed" economizer option. information. ENTHALPY SET POINT ADJUSTMENT Remove the economizer access panel from the unit to check OPTIONAL ELECTRIC HEATERS the following adjustments. Loosen but do not remove the two panel latches. The factory installed heaters are wired for single point power sup
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511.06-N3Y FIG. 6 - ENTHALPY SETPOINT ADJUSTMENT Unitary Products Group 7
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511.06-N3Y TABLE 4 - PHYSICAL DATA OPERATING WEIGHTS (LBS.) 15 TON 20 TON UNIT SIZE MODELS 15 TON 20 TON Basic Unit Heat Pump 2000 2200 CENTRIFUGAL BLOWER (Dia. x Wd. in.) 15 x 15 18 x 15 Economizer 160 SUPPLY AIR BLOWER Economizer with FAN MOTOR HP 5 7.5 245 Power Exhaust ROWS DEEP 4 4 INDOOR Motorized Damper 150 FINS PER INCH 13 13 Options COIL 18 KW 25 FACE AREA (Sq. Ft.) 15.5 20.5 36 KW 30 Electric Heat PROPELLER DIA. (in.) (Each) 30 30 OUTDOOR (Nominal KW) 54 KW 35 FANS FAN MOTOR HP
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511.06-N3Y RETURN AIR SUPPLY AIR OUTDOOR AIR OUTDOOR AIR (Economizer) All dimensions are in inches. They are sub- ject to change without notice. Certified di- mensions will be provided upon request. UTILITIES ENTRY DATA OPENING HOLE SIZE USED FOR (DIA.) 1-1/8" KO Front Control A Wiring 3/4" NPS (Fem.) Bottom 3-5/8" KO Front Power B Wiring 3" NPS (Fem.) Bottom DUCT COVERS - Units are shipped with the bottom duct openings covered. An accessory flange kit is avail- able for connecting side ducts. F
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511.06-N3Y 4 POINT LOADS 6 POINT LOADS FIG. 8- FOUR AND SIX POINT LOADS TABLE 5 - FOUR AND SIX POINT LOADS 4 - POINT LOADS (LBS) UNIT TOTAL A B C D 180 2,190 513 535 583 559 240 2,390 514 538 684 654 NOTE: These weights are with economizer and 36kW electric heat. 6 - POINT LOADS (LBS) UNIT TOTAL A B C D E F 180 2,190 342 358 373 388 372 357 240 2,390 343 359 407 456 436 389 NOTE: These weights are with economizer and 36kW electric heat. 10 Unitary Products Group
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511.06-N3Y TABLE 6 - SUPPLY AIR BLOWER PERFORMANCE (15 TON) 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR CFM BLOWER PULLEY 4500 5250 6000 6750 7200 SPEED, (TURNS (RPM) ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW OPEN)* 208 VOLT AND STANDARD DRIVE 850 6.0** 0.9 2.4 2.2 0.7 3.0 2.7 0.5 3.2 2.9 - - - - - - 870 5.5 1.0 2.5 2.3 0.8 3.1 2.8 0.6 3.5 3.1 0.2 4.1 3.7 - - - 915 4.5 1.1 2.6 2.4 0.9 3.4 3.0 0.7 3.7 3.3 0.3 4.4 3.9 0.2 4.5 4.0 965 3.5 1.2 2.9 2.6 1.0 3.6 3.2 0.8 4.0 3.6 0.5 4.7 4.2 0.4
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511.06-N3Y TABLE 7 - SUPPLY AIR BLOWER PERFORMANCE (20 TON) 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR CFM BLOWER PULLEY 6000 7000 8000 9000 9400 SPEED, (TURNS (RPM) ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW ESP BHP KW OPEN)* 208 VOLT AND STANDARD DRIVE 870 6.0** 0.4 2.1 1.8 0.1 2.3 2.0 --------- 900 5.0 0.8 3.2 2.7 0.5 3.5 2.9 0.2 3.8 3.2 ------ 930 4.0 1.1 4.1 3.4 0.9 4.5 3.8 0.6 4.9 4.1 0.1 5.1 4.3 - - - 950 3.0 1.3 4.6 3.9 1.1 5.1 4.3 0.8 5.5 4.6 0.4 5.9 5.0 - - - 980 2.0 1.6 5.3 4.5 1.4 5.8
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511.06-N3Y 1 TABLE 8 - STATIC RESISTANCES EXTERNAL STATIC PRESSURE DROP RESISTANCE, IWG CFM DESCRIPTION 15 TON 20 TON 4500 6000 7200 6000 8000 9400 WET INDOOR COIL 0.1 0.1 0.1 0.1 0.1 0.1 18 KW 0.1 0.1 0.1 0.1 0.1 0.1 36 KW 0.1 0.2 0.3 0.1 0.2 0.3 ELECTRIC HEAT OPTIONS 54 KW 0.2 0.3 0.4 0.2 0.3 0.4 72 KW 0.2 0.4 0.6 0.2 0.4 0.6 ECONOMIZER OPTION 0.1 0.1 0.1 0.1 0.1 0.1 2 HORIZONTAL DUCT CONNECTIONS 0.2 0.3 0.5 0.2 0.3 0.5 1 Deduct these resistance values from the available external static pressu
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511.06-N3Y TABLE 11 - ELECTRICAL DATA (BASIC UNITS) COMPRESSORS OUTDOOR FAN SUPPLY AIR MINIMUM MAXIMUM MOTORS BLOWER POWER #1 #2 CIRCUIT TIME DELAY (#1 & #2) MOTOR MODEL SUPPLY AMPACITY FUSE SIZE HP FLA (AMPS) (AMPS) RLA LRA RLA LRA HP FLA EACH EACH 208/230-3-60 28.2 260 28.2 260 1 4.1/4.2 5 14.4/15.4 86.1/87.3 110 B1CH180 460-3-60 14.1 128 14.1 128 1 2.1 5 7.2 43.1 50 575-3-60 11.5 104 11.5 104 1 2.0 5 5.9 35.9 45 208/230-3-60 33.3 300 33.3 300 1 4.1/4.2 7.5 19.4/21.0 102.6/104.4 125 B1CH240 46
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511.06-N3Y OPERATION setpoint, "Y1" energizes compressor #1, outdoor fan motor #1, COOLING SYSTEM and outdoor fan motor #2 (if the ambient temperature is above The unit has an air-cooled cooling section and is 60°F). factory-charged with Refrigerant-22. When the thermostat calls for "second-stage" cooling, the low The compressors are hermetically sealed, internally sprung voltage control circuit from "R" to "Y2" is completed. If the and base-mounted with rubber-insulated hold-down bolts. enthalp
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511.06-N3Y HEAT ANTICIPATOR SETPOINTS It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater temperature swing in the conditioned space. Reducing the value below the correct setpoint will give shorter “ON” cycles and may result in the lowering of the temperture within the conditioned space. Refer to the Heat Anticipator Setting Table for the required heat anticipator setting. TABLE 13 - HEAT ANTICIPATOR SETTING SETTING, AMP
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511.06-N3Y LOCKOUT CONTROL DEFROST SEQUENCE OF OPERATION These heat pumps have a unique “ambient modified” Any one of four conditions will put the system into a lock-out time-temperature defrost control that automatically adjusts to condition during the heating or cooling mode: changes in the outdoor temperature. The defrost control will 1. The discharge line temperature reaches 255°F (215°F shorten the defrost initiation time periods above 35°F and will reset) or, extend the defrost initiation
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511.06-N3Y T2 - 80 MINUTE SETTING T3 - 110 MINUTE SETTING (Factory Set Point) T1 - 50 MINUTE SETTING SHORTING PEGS TO OVERRIDE TIMER FOR SERVICE MOVABLE JUMPER WIRE TO CHANGE DEFROST TIMER FIG. 12 - AMBIENT MODIFIED TIME/TEMPERATURE CONTROL SECURE OWNER’S APPROVAL: When the system is functioning properly, secure the owner’s approval. Show him the location of all disconnect switches and the thermostat. Teach him how to start and stop the unit and how to adjust temperature settings within the limi
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511.06-N3Y Unitary Products Group 19
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5005 York Drive, Norman, OK 73069 Subject to change without notice. Printed in U.S.A Code: SBY 511.06-N3Y Copyright by York International Corporation 2000. All Rights Reserved.
