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For Serial Nos.
510,000 & Higher
Part No. 103-7372 Rev. B
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove key before adjusting, servicing, or performing maintenance. ♦ If mower deck
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® EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark ® Parts Plus shipment of six (6) line items or
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will prolon
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol ...............................................................................1 1.2 Training .................................................................................................1 1.3 Preparation........................................................................................ 1-2 1.4 Operation .......................................................................................... 3-6 1.5
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: White lettering/Red background. Indicates an imminently h
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carb
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating
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DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Do not mow slopes when grass is wet. ♦ Do not mow near drop-offs or near water. ♦ Do not mow slopes greater than 15 degrees. ♦ Reduce speed and use extreme caution on slopes. ♦ Avoid sudden turns or rapid
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WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning. HOW TO AVOID THE HAZARD ♦ Keep the roll bar in the raised and locked position and use seat belt. ♦ Lower the roll bar only when absolutely necessary. ♦ Do not wear seat belt when the roll bar is down. ♦ Drive slowly and carefully. ♦ Raise the ro
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1.4.17 DO NOT mow with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place and working properly. 1.4.18 Be Aware of the mower discharge and direct discharge away from others. 1.4.19 DO NOT operate the mower under the influence of alcohol or drugs. 1.4.20 Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 1.4.21 If jump starting is required: a) connect the positive (+)
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WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. HOW TO AVOID THE HAZARD ♦ Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to hydraulic system. ♦ Ke
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1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grease, dirt, and debris from safety signs and instructional labels. 1.6.2 Safety signs must be replaced if they are missing or illegible. 1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed
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PART NO. 1-513746 LOCATION: Rear RH Side of Engine Deck PART NO. 103-1636 LOCATION: Top of Fuel Tanks PART NO. 1-523552 LOCATION: Top of Hydraulic Reservoir PART NO. 1-633313 LOCATION: RH Side on Top Front Mower Deck PART NO. 1-633706 PART NO. 1-633922 LOCATION: LH Side of Cutting LOCATION: Front Center on Height Adjustment Plate Top of Mower Deck PART NO. 1-643222 LOCATION: Left of
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PART NO. 103-3276 LOCATION: Engine Access Panel behind seat, LH Side next to Buzzer For Units with S/N 465,000 and Higher PART NO. 103-6320 LOCATION: Bottom Side of Floorpan PART NO. 107-2112 LOCATION: Top Center of Floorpan PART NO. 107-2102 LOCATION: Inside Surface of Upper Roll bar PART NO. 103-1596 LOCATION: Center Inside of the Rear Bumper PART NO. 103-2076 LOCATION: Top of Radiator Trim Plate, LH & RH Sides PART NO. 103-5304 PART NO. 98-5954 LOCATIO
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2. SPECIFICATIONS 2.1 MODEL NUMBER: LZ27DD604; LZ27DD724 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3850 RPM (No Load) Idle: 1750 RPM 2.3 FUEL SYSTEM 2.3.1 Capacity: 15.5 gal. (56.8 L.) 2.3.2 Type of Fuel: Diesel fuel, 40 cetane or higher Note: Do not use kerosene or gasoline instead of diesel fuel. Failure to observe this caution will damage the engine. 2.3.3 Fuel Filter: Replaceable Canister -10 micron Bri
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2.6.3 Parking Brake Lever: Engages parking brake. 2.6.4 Deck Height Adjustment Lever: Sets cutting height to desired position. 2.6.5 Deck Lift Assist Lever: Foot pedal that assists in raising the deck. 2.7 SEAT 2.7.1 Type: Deluxe suspension seat with high back, low profile foam-in-place cushion (dampened, adjustable spring suspension) and armrests. 2.7.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components. Held in tilted position with prop rod.
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2.10.8 Cutting Height Adjustment: an extra-long cushioned lever is used to adjust the cutting height from 1 1/2” (3.8 cm) to 5” (10.2 cm.) in 1/4”(6.4 mm) increments. The cutting height adjustment handle has a transport position and all adjustments can be made while the operator remains seated. Units also have a foot operated deck lift assist lever to aid in raising the deck. 2.10.9 Mulching Kit: Optional. 2.11 DIMENSIONS 2.11.1 Overall Width: without deck deflector up deflector d
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3. ASSEMBLY INSTRUCTIONS 3.1 UNCRATE MOWER 3.2 INSTALL ROLLOVER PROTECTION SYSTEM (ROLL BAR) 3.2.1 Disassemble roll bar from the crate. a) Remove roll bar tubes from sides of crate and remove screws that attach the wheel hub retaining plate to the bottom of the crate. b) Remove the two brackets used to mount the bottom of the upper roll bar tube to the crate. Remove the 1/2-13 x 3 1/4 capscrews and 1/2-13 hex flange lock nuts from the two brackets at each end of the upper roll
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a) Locate the latch pin assemblies (pin and hairpin connected with a lanyard). b) Install a 1/2-13 x 3 1/4 capscrew in the washer on the lanyard of each pin assembly. Note: Make sure the bent tab in the washer is towards the head of the bolt. b) Lightly oil the inside surfaces of the ear-shaped plates at the upper end of the lower roll bar tubes. c) Locate the upper u-shaped section of the roll bar. Install the upper roll bar section using the two 1/2-13 x 3 1/4 caps
