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OPERATOR’S
MANUAL
IS4500Z Series
Zero-Turn Riding Mower
Models:
IS4500ZC28D61
IS4500ZC28D61CE
IS4500ZBL3561
23469
Ferris Industries
Revision 02
5375 North Main Street
Rev. Date: 4/2005
Munnsville, NY 13409
TP 100-7174-02-45-F
800-933-6175
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Table of Contents Troubleshooting, Adjustments & Service .......26 Safety Rules & Information ................................2 Troubleshooting the Rider.....................................26 Identification Numbers .......................................5 Troubleshooting the Mower...................................27 Safety Decals.......................................................6 Seat Adjustment....................................................28 Safety Icons & Safety Interlock System..
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Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. TRAINING OPERATION 1. Read, understand, and follow all instructions in the 1. Never run an
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Safety Rules & Information 23. Use care when approaching blind corners, shrubs, Do Not trees or other objects that may obscure vision. 1. Avoid starting, stopping, or turning on a slope. If 24. To reduce fire hazard, keep unit free of grass, leaves tires lose traction (i.e. machine stops forward motion & excess oil. Do not stop or park over dry leaves, on a slope), disengage the blade(s) (PTO) and drive grass or combustible materials. slow off the slope. 25. The engine in this unit is not factor
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Safety Rules & Information 10. Let engine cool before storing and do not store near SERVICE AND MAINTENANCE flame. To avoid personal injury or property damage, use 11. Stop and inspect the equipment if you strike an extreme care in handling gasoline. Gasoline is object. Repair, if necessary, before restarting. extremely flammable and the vapors are explosive. 12. Park machine on level ground. Never allow untrained personnel to service machine. Safe Handling of Gasoline 13. Use jack stands to sup
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S SA AM MP PL LE E S SA AM MP PL LE E Identification Numbers Identification Numbers All Models Identification Model No.: XXXXXXXXXX Tag kW: XXX Engine RPM: XXXX 200X LpA: XX dB(A) XXX Vibration @ Wheels: XXX CE Models Vibration @ Seat: XXX PRODUCT REFERENCE DATA XXX Ferris Industries, Inc. Unit Model Number Unit SERIAL Number Munnsville, NY USA 13409 Mower Deck Model Number Mower Deck SERIAL Number Whe
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Safety Icons / Identification Numbers SAFETY ICONS Warning: Read Operator’s SAFETY INTERLOCK Manual. SYSTEM Read and understand the Operator’s Manual before using this machine. This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not Danger: Thrown Objects. attempt to bypass safety switches, and never tamper This machine is capable of throwing with safety devices. Check their operation regularly. objects and debris. Keep bystanders away. Oper
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Features & Controls Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mow- ing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers Ignition Switch These levers control the ground speed of the rider. The The ignition switch starts and stops the engine, it has le
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Features & Controls PTO (Power Take Off) Switch Glow Plug Indicator (diesel model only) The PTO switch engages and disengages the mower. Lamp that indicates that the glow plugs are heating. Pull UP on the switch to engage the mower, and push Hold the ignition key in the “HEAT” position until indicator DOWN to disengage the mower. lamp turns off, then turn the key to start. Throttle Control Voltage Indicator Moving the throttle control fully forward is FULL throttle Lamp that indicates a low volt
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Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: Check that crankcase is filled to full mark on dipstick. Be sure to read all information in the Safety and See the engine Operators Manual for instructions Operation sections before attempting to operate this and oil recommendations. tractor and mower. Check the radiator fluid level. See engine operator’s Become familiar with all of the controls and how to manual for instructions. stop the unit. Chec
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Operation PRIMING THE FUEL SYSTEM B A Diesel Model Only Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be per- formed before the first use, after any fuel filter mainte- nance or if the fuel system is run dry. WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the ignition switch off when changing fuel filter or water separator element. Clean up fuel spills i
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Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE STARTING THE ENGINE (Diesel Model) (Gas Model) 1. While sitting in the operators seat, engage the park- 1. While sitting in the operators seat, engage the park- ing brake and make sure the PTO switch is disen-
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Operation DRIVING THE TRACTOR PUSHING THE RIDER BY HAND 1. Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the DO NOT TOW RIDER Towing the unit will cause hydraulic pump instrument and gauge panels. and wheel motor damage. Do not use 2. Engage the parking brake. another vehicle to push or pull this unit. 3. Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral 1. Refer to Figure 3 for hydraulic relea
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Operation STORAGE (Diesel Model) WARNING Temporary Storage (30 Days Or Less) Never store the unit, with diesel fuel in engine or Remember, the fuel tank will still contain some fuel, so fuel tank, in a heated shelter or in enclosed, never store the unit indoors or in any other area where fuel poorly ventilated enclosures. Diesel fumes may vapor could travel to any ignition source. Fuel vapor is also reach an open flame, spark or pilot light (such as toxic if inhaled, so never store the unit in a
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Operation STORAGE (Gas Model) WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or Remember, the fuel tank will still contain some gasoline, so fuel tank, in a heated shelter or in enclosed, never store the unit indoors or in any other area where fuel poorly ventilated enclosures. Gasoline fumes may vapor could travel to any ignition source. Fuel vapor is also reach an open flame, spark or pilot light (such as toxic if inhaled, so never store the unit in a
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Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the hour meter. See Before Before Every Every Every Spring SAFETY ITEMS Page First Use Each Use 5 Hours 25 Hours 100 Hours & Fall Check Safety Interlock System 7●● Check Rider Brakes 30●● Check Mower Blade Stopping Time 34●● See Before Before Ev
