Summary of the content on the page No. 1
1701 38TH AVE W
PO BOX 229
SPENCER, IA 51301
FAX: 712-262-0248
SERVICE: 800-841-2222
E-MAIL: ccac@cyclecountry.com
QUICKSILVER 54
LAWN MOWER
OWNER’S AND OPERATORS
MANUAL
KIT NUMBER 30-0025 (Briggs Engine)
KIT NUMBER 30-0125 (Honda Engine)
CUSTOMER MUST RECEIVE A COPY OF
THIS OWNERS MANUAL AT TIME OF SALE
© 2001 Cycle Country Accessories Corp.
Rev. 2
3/12/07
Summary of the content on the page No. 2
1701 38TH AVE W PO BOX 229 SPENCER, IA 51301 FAX: 712-262-0248 SERVICE: 800-841-2222 E-MAIL: ccac@cyclecountry.com ONE YEAR LIMITED WARRANTY For the period of one year from the purchase date Cycle Country Accessories Corporation will replace for the original purchaser, free of charge, any part or parts, when found, upon examination by Cycle Country Accessories Corporation, to be defective in material, workmanship, or both. All transportation cost incurred by the purchaser in su
Summary of the content on the page No. 3
THANK YOU FOR YOUR PURCHASE OF OUR QUICKSILVER 54 FINISH MOWER ENCLOSED IN THIS KIT IS THE MOWER DECK ASSEMBLY YOU CAN CHOOSE TO MOUNT THE MOWER ON THE FRONT OF YOUR ATV (A) OR PULL THE MOWER BEHIND YOUR ATV (B). A. TO HAVE A COMPLETE FRONT MOUNT MOWER ASSEMBLY, YOU MUST HAVE AT LEAST THREE ITEMS: 1. MODEL SPECIFIC ATTACHING HARDWARE KIT TO ATTACH THE LAWN MOWER/PUSH TUBE TO ATV. (YOU ALREADY HAVE THIS IF YOU HAVE OUR WP-5 OR WP-2000 SNOW BLADE PUSH TUB
Summary of the content on the page No. 4
BEFORE OPERATING THE QUICKSILVER 54 LAWN MOWER—READ AND UNDERSTAND ALL OPERATING AND ASSEMBLY INSTRUCTIONS COVERED IN THIS MANUAL. WARNING The QUICKSILVER 54 is a powerful cutting machine and is capable of amputating hands and feet and can also throw materials that can cause damage to you or your property. PLEASE READ ALL INSTRUCTIONS IN THIS MANUAL VERY CAREFULLY. IF YOU HAVE ANY QUESTION PLEASE CONSULT YOUR DEALER OR CYCLE COUNTRY DIRECTLY AT 1-800-841-2222
Summary of the content on the page No. 5
Handle gasoline with care!!! Never remove cap while engine is running. Fill tank outdoors only with engine stopped and cool. Stop engine except when cutting grass. Mow in reverse only after careful observation of entire area behind the lawn mower. DO NOT mow in reverse unless absolutely necessary. OPERATION INSTRUCTIONS THE QUICKSILVER 54 IS DESIGNED TO MOW AT APPROXIMATELY 5 MPH. DO NOT EXCEED 5 MPH WITH THE MOWER ATTACHED TO THE ATV. 1. Check over your ATV to insure th
Summary of the content on the page No. 6
replaced if they become bent or chipped from impacting solid objects or when the cutting surface becomes dull from extended use. 10. Check the blade and spindle retaining nuts and bolts at frequent intervals to make sure the blades and spindles remain tight. STARTING – STOPPING 1. To start engine, place throttle in choke position, turn key to start. When engine starts, move throttle to idle position. 2. To stop engine, move throttle or key to stop position. WARNING! THE ONLY W
Summary of the content on the page No. 7
ASSEMBLY INSTRUCTIONS: DECK & FRAME 1. Disassemble shipping crate sides and top leaving the mower deck and main frame on the crate base. 2. Lift and rotate the main frame, setting it down so the three lift brackets on the main frame are above the three eyebolts in the mower deck. Insert each of the eyebolts up through the brass bushings. Install one 1/2” SAE flat washer on each eyebolt and then the PUR1566 spring followed by another 1/2” SAE flat washer and then screw down the
Summary of the content on the page No. 8
3. Attach and secure the left and right link arms to the main frame using the bolts and bushings provided. NOTE: The link arm goes on the inside of the tab on the main frame. Link arm goes on the inside of the tab. 4. Attach the solenoid-starter relay assembly to the mower tube frame (right side) as shown in picture below. Note: Not included for Honda equipped mowers. 8
Summary of the content on the page No. 9
BELT ROUTING AND ADJUSTMENT 1. The spring end-to-end length is set at 5-1/4” from the factory. The spring length MUST BE checked after running 15 minutes and again after mowing for an hour. Check spring length again after a few hours of mowing. After the belt is ‘RUN-IN’, the correct spring length is 4-3/4”-5”. Measurements are taken from the spring ends. See picture below. Measure total spring length from end to end Replacement Belt: PUR1546 9
Summary of the content on the page No. 10
OPTIONAL 30-0028 PUSH TUBE ASSEMBLY 1. If you have purchased the optional 30-0028 lawn mower push tube assembly, assemble it at this time as per the instructions enclosed in that package. NOTE: The pivot in that kit is installed on the push tube assembly UPSIDE DOWN FOR PACKAGING PURPOSES. Remove it and reinstall it as shown in the drawing below. 2. Attach the pivot/push tube assembly to the Quicksilver 54 frame as show above. 3. Attach the push tube assembly to the push tube att
Summary of the content on the page No. 11
2. CONTROL MOUNTING: Refer to pictures on following pages, depending on the type of ATV you have. POLARIS COMPOSITE RACK The mounting of the control panel base to the Polaris rack requires the customer to remove the tube rail from the front rack as shown. To mount the controls to the Polaris rack, use: (2) 1/4” x 1-1/16” x 1-5/8” Square U-Bolts (2) 1/4” Flat Washers (2) 1/4” Nylock Nuts Secure the Control Panel Base to the rack as shown above. KAWA
Summary of the content on the page No. 12
To mount the controls to the Kawasaki composite rack, use: (2) 8mm x 50mm bolts (2) 5/16” lock washers (2) 7/8” U-clamp spacers (2) 5/16” flat washers Remove the two hold down bolts as shown on previous page. Place the flat washers and spacers under the control panel base and fasten securely using the lock washer and metric bolt. STANDARD TYPE TUBE FRONT RACK To mount the control panel base to a tube type front rack, use the vinyl covered clamps, 1/4” x 1” bolts, 1/4” flat wash
Summary of the content on the page No. 13
10 9 8 7 1 6 11 2 4 6 3 5 11 1 12 Deck Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 1 CYC3457 Mower Deck 2 1 CYC3495 Eyebolt 3 1 PUR1112 1/2" x 2-1/2" Bolt 4 1 PUR1261 1/2" Nylock Nut 5 1 PUR1145 3/8" x 2" Bolt 6 8 PUR1272 3/8" Nylock Nut 7 1 CYC3472 Motor Mount Support Bar 8 1 PUR1148 3/8" x 2-3/4" Bolt 9 2 CYC3479 Belt Idler Spacer 10 1 PUR1551 Idler Pulley 11 14 PUR0250 3/8" Flat Washer 12 6 PUR1140 3/8" x 1" Bolt 13
Summary of the content on the page No. 14
3 4 13 12 11 10 15 14 5 9 8 7 1 6 16 2 Main Frame Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 1 CYC3461 Main Frame 2 4 PUR1603 Grease Zerk 3 4 PUR1077 1-1/8" x 1-1/2" Cap 4 6 PUR1848 Mount Bracket Spacer 5 3 PUR1129 1/4 x 3-1/4" Bolt 6 3 PUR1265 1/4" Nylock Nut 7 3 PUR1591 1/2" x 3/4" x 1" Shoulder Bushing 8 3 PUR1556 QS54 Spring Height Adjustment 9 6 PUR1235 1/2" Flat Washer SAE 10 3 CYC3476 Crank Channel 11 3 CYC3478 Crank Handle 12 3 PUR1590 Knob 13 6 PUR1353 3/8" Push Nut 14 3 P
Summary of the content on the page No. 15
7 6 1 5 2 3 4 Wheel Caster Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 4 CYC3484 Wheel Spindle 2 4 PUR1171 5/8" x 5" Bolt 3 24 PUR1245 5/8" Flat Washer 4 4 PUR1543 Wheel 5 4 PUR1283 5/8" Nylock Nut 6 8 PUR1240 14 Gauge Machine Bushing 7 4 PUR1364 3/16" x 1-1/8" Roll Pin 15
Summary of the content on the page No. 16
9 8 5 7 6 4 2 3 1 Corner Wheel Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 2 PUR1170 5/8" x 3-1/2" Bolt 2 2 PUR1547 Corner Wheel 3 2 PUR1246 Flatwasher 5/8 SAE 4 2 PUR1258 5/8" Jam Nut 5 1 CYC3491 Left Corner Wheel Bracket 6 2 PUR1283 5/8" Nylock Nut 7 4 PUR1189 5/16" x 1" Carriage Bolt 8 4 PUR1275 5/16" Nylock Nut 9 1 CYC3493 Right Corner Wheel Bracket 16
Summary of the content on the page No. 17
21 22 23 20 19 Use Fine Thread Bolt 18 and Lock Washer 16 for Honda Engine 7 2 Places 17 Note: Not included for Briggs engine 25 13 4 5 4 12 3 11 26 2 24 15 6 1 9 14 Motor Mount Assembly 10 27 Parts List 8 NO. QTY. PART NO. DESCRIPTION NO. QTY. PART NO. DESCRIPTION 1 1 CYC3471 Motor Mount 17 1 PUR1295 7/16" Lock Washer 2 2 PUR1178 1/2" x 2" Carriage Bolt All Thread 18 1 PUR1248 7/16" Flat Washer 3 2 PUR1233 1/2" Flat Washer 19 1 PUR0678 Engine Drive Clutch 4 4 PUR1260 1/2" Center Lock Nut Yell
Summary of the content on the page No. 18
1 8 2 4 7 6 5 3 Belt Cover Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 1 CYC3501 Right Belt Cover 2 1 CYC3502 Left Belt Cover 3 6 PUR1184 1/4" x 4" Carriage Bolt Full Thread 4 18 PUR1237 1/4" Flat Washer 5 12 PUR1848 Mount Bracket Spacer 6 6 PUR1265 1/4" Nylock Nut 7 6 PUR1589 1/4" x 1" x 3/8" Rubber Stop 8 6 PUR1334 1/4" Nut 18
Summary of the content on the page No. 19
8 4 10 7 5 6 1 4 3 9 2 11 14 12 13 Belt Tensioner Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 1 CYC3481 Belt Tensioner 2 1 PUR1152 3/8" x 3-1/4" Bolt 3 1 CYC3479 Belt Idler Spacer 4 3 PUR0250 3/8" Flat Washer 5 6 PUR1240 14 Gauge Machine Bushing 6 1 PUR1603 Grease Zerk 7 1 CYC3480 Belt Tensioner Bushing 8 2 PUR1272 3/8" Nylock Nut 9 1 PUR1143 3/8" x 1-3/4" Bolt 10 1 PUR1551 Idler Pulley 11 1 PUR1437 Belt Tension Spring 12 1 PUR1216 5/16" x 4-1/4" Eye Bolt 13 1 PUR1244 5/16" Flat Was
Summary of the content on the page No. 20
1 2 3 4 5 6 7 8 9 10 11 Blade Spindle Assembly Parts List ITEM NO. QTY. PART NO. DESCRIPTION 1 9 PUR1158 5/16" x 1-1/4" Bolt 2 21 PUR1293 5/16" Lock Washer 3 3 PUR1552 Blade Drive Pulley 4 3 PUR1544 Pulley Spacer 5 12 PUR1155 5/16" x 1" Bolt 6 3 PUR1553 Spindle Assembly 7 3 PUR1554 Friction Disc 8 3 PUR1545 Mower Blade 9 3 PUR1225 17/32" Fender Washer 10 3 PUR1288 1/2" Lock Washer 11 3 PUR1228 1/2-20 X 1 HH G5 Bolt 20
