Woods Equipment 872502G user manual

User manual for the device Woods Equipment 872502G

Device: Woods Equipment 872502G
Category: Lawn Mower
Manufacturer: Woods Equipment
Size: 6.34 MB
Added : 3/18/2013
Number of pages: 68
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Abstracts of contents
Summary of the content on the page No. 1

MOW’N MACHINE
MZ2252K
872500G
22HP KAW W/52” SIDE DISCHARGE
(S/N 00050 AND ABOVE)
MZ2661K
872502G
26HP KAW W/61” SIDE DISCHARGE
(S/N 00050 AND ABOVE)
Includes Maintenance
Instructions
RF4166232
MAN0865
REV A 12-2010
PARTS MANUAL

Summary of the content on the page No. 2

CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some of The engine exhaust from this product its constituents are known to the State contains chemicals known to the State of California to cause cancer, birth of California to cause cancer, birth defects and other reproductive harm. defects or other reproductive harm. Californie Proposition 65 Aver- AVERTISSEMENT tissement Les échappements des moteurs diesel L’émission du moteur de ce matériel et certains de leurs compos

Summary of the content on the page No. 3

WOODS IMPORTANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed before releasing equipment to the owner. The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the

Summary of the content on the page No. 4

TABLE OF CONTENTS WOODS TABLE OF CONTENTS ....................................................FIGURES ........................................................................PAGE SAFETY .........................................................................................................................................................................5 ASSEMBLY AND SETUP ............................................................................................................................

Summary of the content on the page No. 5

SAFETY WOODS This symbol means: NOTICE !!! ATTENTION! Unauthorized modifications may present extreme BECOME ALERT! safety hazards to operators and bystanders and could also result in product damage. Your safety and the safety of others is involved. Woods strongly warns against, rejects and disclaims any modifications, add-on accessories or product Signal word definitions : alterations that are not designed, developed, tested The signal words below are used to identify levels and a

Summary of the content on the page No. 6

ASSEMBLY AND SETUP WOODS TOOLS REQUIRED FOR ASSEMBLY - Wrecking bar - Claw hammer - Ratchets: 3/8”,e - Sockets: 9/16”, 3/4" - Wrenches: 3/8", 9/16", 3/4" - Straight edge - Tire pressure gauge - Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1. UNCRATE UNIT Discard packing materials. Remove and discard shipping brackets. Tighten caster wheel axle bolts against caster axle spanner bushings. 2 2 2. Set rear ti

Summary of the content on the page No. 7

ASSEMBLY AND SETUP WOODS 6. COUNTERBALANCE SPRINGS a) Raise the cutterdeck all the way. b) Adjust the spring A with nut B: Approximately 1" of threads should be extending past the spring mounting bracket at nut B. The springs may be tightened or loosened from this point according to personal preference. 7. FINAL PREPARATIONS - Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30 motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 2

Summary of the content on the page No. 8

MAINTENANCE CHART WOODS Maintenance is an ongoing job.These intervals are maximumtimes between maintenance operations.Perform more often under severe conditions. MAINTENANCE EVERY EVERY EVERY EVERY EVERY OPERATION FIRST 5 DAILY 25 50 100 200 500 HOURS HOURS HOURS HOURS HOURS HOURS ENGINE Consultthe engine manualforadditionalinformation and instructions Check/Top Off Engine Coolant X Level (Where Applicable) Check/Top Off X Oil Level CX heck For Leaks Clean Air Intake X Screen Clean Air Cleaner

Summary of the content on the page No. 9

MAINTENANCE RECORD WOODS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________

Summary of the content on the page No. 10

MAINTENANCE WOODS CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock. Also, make sure engine coolant temperature gauge light flashes upon turning key to the ON position. Operator Presence Interlock Sy

Summary of the content on the page No. 11

MAINTENANCE WOODS 6 1 2 2 4 2 5 4 3 2 2 6 LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease: 1. Deck lift rockshaft (1 point) 2. Deck lift pivots (6 points) 3. Brake lever pivot (1 point) 4. Push arms (2 points located at rear of cutterdeck under each fuel tank) 5. Isolation mounts (4 points located under seat at front of machine. 6. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on t

Summary of the content on the page No. 12

MAINTENANCE WOODS HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M. The fluid level should be at the bottom of the filler tube. If low, top up (do not overfill). Use one of the oils listed below: – SAE 15W40 motor oil – SAE 20W50 motor oil – 15W50 synthetic motor oil AFTER FIRST

Summary of the content on the page No. 13

MAINTENANCE WOODS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge. 2. Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine. Dispose of used oil in accordance with local requirements. 3. Clean drai

Summary of the content on the page No. 14

MAINTENANCE WOODS FUEL FILTER An inline fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and unobstructed. Replace if dirty. ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. - Daily: Clean air intake screen S on air cooled engines and T on liquid cooled engines. - Every 100 hours: Clean cooling fins beneath blower housing H with reference to information

Summary of the content on the page No. 15

MAINTENANCE WOODS CLEANING MACHINE Clean the machine after use. Compressed air is recommended. Do not use a pressure washer. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also re- duces the risk of fire due to accumulation of combus- tible debris and chaff. Brush or blow clippings and debris off the cutterdeck and engine deck. DO NOT use a pressure washer. WASHING MACHINE CAUTION: Improperly washing a machine can cause water to

Summary of the content on the page No. 16

MAINTENANCE WOODS BLADE REMOVAL BLADE BALANCE Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in blade removal: (19.4 g-cm) or less. Failure to keep blades balanced 1. Loosen with a box wrench or a socket and long causes excess vibration, wear, and shortened life of breaker bar. To gain additional leverage, slip a most components of the machine. long pipe or thick-walled tube over breaker bar or wrench. To balance a blade: 2. Insert

Summary of the content on the page No. 17

ADJUSTMENTS WOODS DECK LEVELING a) Park the machine on a smooth, level surface. Raise the deck to the transport position. b) Lower the deck onto a pair of equal height blocks A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pitched forward 1/8”. NOTE: The front and rear of the deck are at different heights. c) Measure the height of the blade cutting edge above the ground. Remove pin C and set the height

Summary of the content on the page No. 18

ADJUSTMENTS WOODS HEIGHT OF CUT The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2. Move pin C to the selected hole. 3. Lower the deck until the lift lever is stopped by the pin. NOTES: – Height of cut may vary due to the amount of tread on the tires, tire diameter or inflation pres- sure. – For best results, adjust the rear deck rollers for the height of c

Summary of the content on the page No. 19

ADJUSTMENTS WOODS CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: - Remove bolts A and nuts B. - Align holes in control lever D with appropriate holes in traction lever bracket C. - Install bolts A and nuts B. The upper mounting hole for the control levers is slotted to allow fore-aft adjustment and to allow ali

Summary of the content on the page No. 20

ADJUSTMENTS WOODS TRACKING HANDLES An adjustment is provided to allow the operator to adjust machine tracking during operation. 1. Turn knob W clockwise to shorten control lever travel. 2. Turn knob W counter-clockwise to increase con- trol lever travel. DAMPERS Different damper mounting holes have been provided for various operator preferences with control lever motion. 1. For a stronger resistance feel, mount the damp- ers X in the outer most hole Z of the motion control weldment. 2. Fo


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