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GE Consumer & Industrial
g
Multilin
CIO
Remote CAN Digital I/O Module
Instruction manual
GEK-106465A
Copyright © 2006 GE Multilin
GE Multilin
GE Multilin
Avda. Pinoa, 10
215 Anderson Avenue
48170 Zamudio SPAIN
L6E 1B3 Markham, ON -CANADA
T (905) 294 6222 F (905) 294 8512 T +34 94 485 88 00 F +34 94 485 88 45
E gemultilin.euro@ge.com
E gemultilin@ge.com
Internet: www.GEMultilin.com
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TABLE OF CONTENTS 1. OVERVIEW 3 1.1. IMPORTANT PROCEDURES 3 1.1.1. INSPECTION CHECKLIST....................................................................................................................4 1.1.2. SAFETY INSTRUCTIONS.....................................................................................................................6 1.2. OVERVIEW 7 1.2.1. INTRODUCTION TO F650 AND F600 FAMILY OF RELAYS...............................................................7 1.2.
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TABLE OF CONTENTS 5. INPUT/OUTPUT MODULES DESCRIPTION 31 5.1. CIRCUIT SUPERVISION AND CONTACT SEAL-IN CIRCUITS 31 5.1.1. CIRCUIT SUPERVISION.....................................................................................................................31 5.1.2. CONTACT SEAL-IN ............................................................................................................................31 5.2. CONTROL SETTINGS FOR INPUTS/OUTPUTS 32 5.2.1. INPUT/OUTPUT BOARDS SETTINGS...
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OVERVIEW 1. OVERVIEW 1.1. IMPORTANT PROCEDURES To help ensure years of trouble free operation, please read through the following chapter for information to help guide you through the initial installation procedures of your new relay. ! BEFORE ATTEMPTING TO INSTALL OR USE THE RELAY, IT IS IMPERATIVE THAT ALL WARNINGS AND CAUTIONS IN THIS MANUAL ARE REVIEWED TO HELP PREVENT PERSONAL INJURY, EQUIPMENT CAUTION: THE OPERATOR OF THIS INSTRUMENT IS ADVISED THAT IF THE EQUIPMENT IS USED I
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OVERVIEW 1.1.1. INSPECTION CHECKLIST - Open the relay packaging and inspect the relay for physical damage. Refer to the label on the side of the relay verifies that the model number is the correct model ordered. FIGURE 1-2 IDENTIFICATION LABEL (A4454P5) - Please ensure that you receive the following items with your CIO unit: - Mounting screws for rear terminals and for fixing the relay to a cabinet - Wiring diagram For product information, instruction manual updates, and the la
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OVERVIEW Note: If there is any physical damage detected on the relay, or any of the contents listed are missing, please contact GE Multilin immediately at: EUROPE, MIDDLE EAST AND AFRICA: GE MULTILIN Avda. Pinoa, 10 48170 Zamudio, Vizcaya (SPAIN) Tel.: (34) 94-485 88 00, Fax: (34) 94-485 88 45 E-mail: gemultilin.tech.euro@ge.com AMERICA, ASIA AND AUSTRALIA: GE MULTILIN 215, Anderson Avenue L6E 1B3 Markham, ON (CANADA) Tel.: +1 905 294 6222, Fax: +1 905 201 2098 E-mail: gemu
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OVERVIEW 1.1.2. SAFETY INSTRUCTIONS The CIO ground screw located on the rear of the unit must be correctly grounded. This is required not only for personal protection, but also for avoiding a voltage difference between the CIO serial port and the master unit port, which could produce anomalies in communication. GE Multilin will not be responsible for any damage in the relay or connected equipment whenever this elemental safety rule is not followed. 6 CIO Remote CAN Digital I/O Module
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OVERVIEW 1.2. OVERVIEW 1.2.1. INTRODUCTION TO F650 AND F600 FAMILY OF RELAYS This platform of relays has been designed to meet the goals that are appearing nowadays in the environment of new substations. Historically, protection, control and metering functions have been performed by electromechanical elements at the beginning, then static devices, and finally by digital equipment able to integrate all these functions in a single device, called IED (Intelligent Electronic Device). Due to
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OVERVIEW 1.2.4. COMMUNICATIONS ARCHITECTURE CIO units incorporate a CAN BUS port in two physical media: glass fiber optic and cable. The fiber optic port allows connection to the master unit for a single CIO unit. For connections including several CIO units, the cable port must be used. If the master unit is a F650, then communication must always be in fiber optic. 8 CIO Remote CAN Digital I/O Module GEK-106465A
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PRODUCT DESCRIPTION 2. PRODUCT DESCRIPTION 2.1. OVERVIEW The CIO module is an input/output extension for F650 and F600 units. Using this module, the number of available inputs/outputs can be increased, these inputs/outputs operation being identical to the one of the original I/Os in the master unit. The CIO module has been designed to be installed close to the substation switchgear, and connected to the main unit through a CAN bus in fiber optic or cable. Fiber optic connection provides
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PRODUCT DESCRIPTION 2.3. ORDERING CODE CIO units are available in 1/3 19’’ rack, 6 units high, and it includes a power supply module and a communication module, plus a maximum of two I/O modules. Each of these modules can be supplied in different versions, which must be specified when ordering. The required information to detail the requested unit is shown on the table below: TABLE 2-1 ORDERING CODE CIO H - J - - - DESCRIPTION I/O board 1 in slot H 1 16 digital inputs +
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PRODUCT DESCRIPTION 2.4. TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2.4.1. INPUTS Activation range: Programmable from 1 up to 255 Vdc in steps of 1 V Impedance > 100 kOhm Load for voltage supervision inputs 2 mA + V/100 kOhm Acknowledgement time <1 m Debounce time: 1 to 50 ms in steps of 1 ms 2.4.2. OUTPUTS Permanent current 16 A Closing current 60 A during 1 second Opening current 0.3 A with L/R = 40 ms at 125 Vdc 0.25 A with L/R
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PRODUCT DESCRIPTION 2.4.6. PACKAGING AND WEIGHT Net weight: 2.5 kg Packaged: 3.5 kg Package dimensions (WxHxD): 30x40x40 cm 2.4.7. TYPE TESTS CATEGORY STANDARD CLASS TEST EMC IEC 1000-4-8 EN61000-4-8 IV Power frequency magnetic field immunity test. IEC 1000-4-10 EN61000-4-10 4 Damped oscillatory field immunity test IEC 1000-4-3 IEC60255-22-3 III Radiated, radio-frequency electromagnetic field immunity test IEC 1000-4-3 3 Digital radiofrequency electromagnetic field IE
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HARDWARE 3. HARDWARE 3.1. MODULE DESCRIPTION Serial CAN BUS Serial CAN BUS DIGITAL DIGITAL Power Supply I/O I/O Optional FIGURE 3-1 BLOCK DIAGRAM F650 units incorporate the following modules: Power supply Input/Output module Optionally, a second I/O module can be added. A relay connected to the low voltage side of the power supply monitors this voltage. The three contact terminals, normally open, common, and normally closed, are available at the
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HARDWARE 3.2. MECHANICAL DESCRIPTION The model number and electrical characteristics of the unit are indicated on the label located on the right side of the relay case. The metallic case of the unit is highly resistant to corrosion. It is made of stainless steel (AISI 304), coated with an epoxy layer, and the rest of the metallic pieces are covered with a high quality resistive coating that has successfully passed at least 96 hours in the salt spray chamber (S/N ASTM B-117). The front o
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HARDWARE FIGURE 3-3 REAR PANEL MOUNTING 5,3 " 134,0 4, 5 " 11 4 ,0 0, 3 " O 7, 0 7, 5" 19 0 , 5 10, 3 " 262 ,0 FIGURE 3-4 DRILLING DIMENSIONS GEK-106465A CIO Remote CAN Digital I/O Module 15
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HARDWARE 3.2.2. REAR COVER DESCRIPTION Unit wiring is performed through the terminal blocks located on the rear. The rest of the terminal blocks for power supply, inputs/outputs, incorporate high quality connectors with the capacity 2 to withstand a rated current of 15 A at 300 V. These terminal blocks admit a cable section of up to 2.5 mm (AWG 12). 16 CIO Remote CAN Digital I/O Module GEK-106465A
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HARDWARE 3.3. WIRING 3.3.1. EXTERNAL CONNECTIONS CIO units can hold up to two I/O modules. Each of these modules can be selected between the following options: Option 1: Board with 16 inputs and 8 outputs. Option 2: Board with 8 digital inputs, 4 circuit supervision outputs, 6 conventional outputs, and two current sensing outputs Each model has a different wiring diagram, as follows: FIGURE 3-5 WIRING DIAGRAM FOR MODELS CIOH2J1 (226B5113F1) GEK-106465A CIO Remote CAN Digital I/
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HARDWARE FIGURE 3-6 WIRING DIAGRAM FOR MODEL CIOH1J1 (226B5113F2) 18 CIO Remote CAN Digital I/O Module GEK-106465A
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HARDWARE 3.4. BOARDS 3.4.1. BOARD OPTION 1 CIO I/O board option 1 includes 16 inputs grouped in two series of 8 inputs with a common, and 8 conventional inputs. FIGURE 3-7 shows the location of terminals for both types of board: MIXED SUPERVISION TERMINA12 INPUTS 1 CC1 COIL 1 2 CC2 52/a 3 CC3 COIL 1 4 CC4 52/b 5 CC5 CC1 6 CC6 CC2 7 CC7 CC3 8 CC8 CC4 9 COMMON 1/8 COMMON 1/4 10 COMMON 9/16 COMMON 5/8 11 CC9 CC5 12 CC10 CC6 13 CC11 CC7 14 CC12 CC8 15 CC13 COIL 2 16 CC14 52/a 17 CC15 COIL
