Summary of the content on the page No. 1
.
Model
Summary of the content on the page No. 2
CONTENTS Title Page Section 1 1. SPECIFICATIONS .......................................... PERFORMANCE CURVES .................................... 2 2. 2-1 AC Output .......................................... 2 2-2 DC Output .......................................... 3 3. FEATURES .............................................. 5 SERIAL and SPECIFICATION NUMBER LOCATION ................ 6 4. 5. SAFETY PRECAUTIONS ..................................... 7 7 5-1 Fire Prevention ........
Summary of the content on the page No. 3
Title Page Section 25 11. FUNCTIONAL CHECK OF EACH COMPONENT.. . . . . . . . . . . . . . . . . . . . ...... . . . 25 11-1 Control Panel . . . 27 . . . . ...... . . 11-2 Stator..... . . . . . . . . . . . . . . ...... . . . 29 11-3 Rotor . . . . . . . . . . . . ...... . . 29 11-4 lgnition Coil . . . . . . . . . . . . . 11-5 Condenser . . . . . . . . . . . . . . . . . 30 11-6 Rectifier . . . . . . . . . . . . . . . 30 DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 4
1. SPECIFICATIONS Model R600 Engine: Forced air-cooled, 4-stroke, side valve, i Type gas01 ine engine L-- Displacement 78 cc (4.76 cu.in.1 Fuel tank capacity 2 lit. (0.53 U.S. gal.) Oil pan capacity 350 cc (0.75 U.S. pints) Ignition system Solid state ignition ~~ Starting system Recoil starter Rated continuous Approx. 4 hours (50 Hz) operating hours Approx. 3.5 hours (60 Hz) Generator: 2-pole, revolving field type Type Exciting system Self-exciting Voltage regulating Condenser
Summary of the content on the page No. 5
2. PERFORMANCE CURVES 2-1 AC OUTPUT Power Factor . . . 1 .o I I I I 1 Output Max. ............... 500W ! 1 I 1 1 I I I ’ Rated ............... 400W ! 1 OUTPUT’ Frequency. 50 Hz ................ Voltage. .................. 220V FRECiENC i , I i/: ‘1 I 1 i 300 t Y I 3 / I 240 w / I I $ 3 -t a CURRENT IA) - I I Output Max. 1 , , 1 I 1 1 i ............... 500W , OUTPUT Rated ............... 400W 1.1 j 500 : : Frequency. ................ 50 Hz 50 i I I -i----l I
Summary of the content on the page No. 6
Output Max. ............... 500W Rated ............... 400W Frequency ................. 50 Hz w Voltage ................... 11OV U LL 3 1 w -1 1 > U a CURRENT (A) - 1 N 600 I Output Max. ............... 600W - Rated ............... 500W 62 500 tI Frequency ................. 60 Hz 3 61 U w Voltage ................... 1 1 OV U 60 400 LL 1 I 59 3 300 3 0 I- -1 1 w > 120 200 2 17 110 a I- J 100 100 0 > 0 0 3 4 5 6 CURRENT (A) - N 600 I Output Ma
Summary of the content on the page No. 7
600 Output Max. ............... 500W 52 ............... Rated 400W 51 500 Frequency ................. 50 Hz 50 Voltage. .................. 11OV 49 400 t 3 300 + 3 E 200 2 0 1 2 3 4 5 6 CURRENT IA) - Output Max. ............... 600W 1 I I I I I Rated ............... 500W 62 Frequency ................. 60 HZ 61 .................. Voltage. 11OV 60 400 I 59 FREQUENCY 3 300 r f I k 120 200 ‘0 110 100 100 0 0 1 2 3 4 5 6 CURRENT IA) - Output Max. ....
Summary of the content on the page No. 8
3. FEATURES l Robin Exhaust Fan Cooling System for low body temperatures, low noise. longer engine life and reliable performance. l Large 78cc 4Stroke Engine provides enough power for constant 500W (at 60 Hz) rated output. l Simple One-Touch Engine Control Switch with the engine and fuel on/off levers and choke all integrated into one switch. l Easy and Reliable Starting with pointless ignition. This generator is also a brush-less type generator for maintenance-free operation. l Simple De
Summary of the content on the page No. 9
4. SERIAL and SPECIFICATION NUMBER LOCATION The serial number is stamped on the crankcase at the opposite side of the carburetor. The specification and specification number are shown on the nameplate located on the rear cover. Always specify these numbers when inquiring about the e oenerator or ordering parts in order to get correct parts and accurate service. SPECIFICATION SPECIFICATION NUMBER SERIAL NUMBER Fig. 4-7 -6-
Summary of the content on the page No. 10
” - . . . - . . - - 5. SAFETY- PRECAUTIONS 51 FIRE PREVENTION Keep the generator away from combustible materials during operation. Take special precautions with flammable sub- 1) stances. Do not run the generator in a incline position or while it is slanted at an angle. Avoid moving the generator while it 2) is in operation to prevent the generator from falling over or leaking fuel. Do not place a carton or similar object over the generator while the generator is running. If covered, co
Summary of the content on the page No. 11
6. COMPONENT IDENTIFICATION h’UFFLE9 C 0 V E F1 AlFl CLEALER Al= CLEdYER CO\.‘ER Fig. 6- 7 FUEL T.ANY GEZERATOS
Summary of the content on the page No. 12
\*’ ” z FLER C :O\.‘ER / RECOIL STIRTE? Fig. 6-3 SPARK PLUG Ffg. 6-4 -9-
Summary of the content on the page No. 13
CAPBLRETOR Fig. 6-5 #El3 PIPE AIR \;E’JTl Fig. 6-6 - 10-
Summary of the content on the page No. 14
7. FUNCTION of EACH COMPONENT REAR HOUSING 7-1 GENERATOR RECTIFIER 7-1-1 STATOR The stator consists of a laminated silicon steel sheet core, a main coil and condenser coil which are wound in the core slots. AC and DC output are taken out from the main coil. (DC output is taken out from the part of main coil which is in the middle of the main coil.) The condenser coil excites the stator field coil which Fig. 7- 7 generates AC output in the main coil. 7-1-2 CONDENSER The condenser i
Summary of the content on the page No. 15
7-2 ENGINE 7-2-l CYLINDER and CRANKCASE The cylinder and the crankcase of the engine are of an one-piece aluminum die-cast design. The cast iron cylinder liner is cast-fitted inside the cylinder. Both the intake and exhaust ports are positioned at the lateral side of the cylinder and these ports are formed by using a mold with die-cast cores. The crankcase has its joint face located on the generator side. 7-2-2 MAIN BEARING COVER The main bearing cover is aluminum die-cast and is mounted o
Summary of the content on the page No. 16
7-2-9 EXHAUST FAN COOLING SYSTEM Instead of blowing outside air on the engine. the Exhaust Fan Cooling System of this generator intakes the cool air and forces the hot air outside from one outlet. This keeps the body temperature lower for greater safety and extends service life. 7-2-10 LUBRICATION SYSTEM The moving and sliding parts inside the engine are lubricated with the oil scraper fitted on the connecting rod. As the crankshaft rotates, the connecting rod moves up and down and the oil
Summary of the content on the page No. 17
8. DESCRIPTION OF MAIN COMPONENTS OPERATION 8-1 ELECTRONIC IGNITION SYSTEM (Solid State Ignition System) The electronic ignition system features a polver transistor as the current control element. Therefore. the ignition system is an electronic contact point-free type that operates with the po\ver transistor impulses controlling the current. This system also called TIC (transistor igniter circuit) is virtually free of ignition failure which generally results from contamination of the contac
Summary of the content on the page No. 18
c .I 8-2 GENERATOR OPERATION INITIAL EXCITATION STATOR PERMANENT MAGNETO FIELD COIL i ROTOR : I RECEPTACLE RESIS ----- DIODE MAIN COIL CONDENSER COIL CONDENSER L ------ A Fig. 8-2 8-2-l GENERATION of NO-LOAD VOLTAGE When the generator starts turning the permanent magneto built-in to the flywheel generates@ 1 to 2\’ of AC voltage 1) in the main coil and also generates 1 to 4 of AC voltage in the condenser coil. 2) The capacitor coil is connected to a capacitor so when a vol
Summary of the content on the page No. 19
8-2-3 DC OUTPUT DC output is taken out from the main coil and is fed to the diode at which time the output undergoes full-wave recti- fication prior to being supplied to the load connected to the generator. The diode rectifier works to allow the cur- rent to tlow in @ direction but does not allow the current to flow in s direction as shown in Fig. S-3. Fig. 8-3 Fig. 84 shows the DC output circuit of the generator. DC voltage is generated in the main coil; when the voltage Dl + in A i
Summary of the content on the page No. 20
9. OPERATIONAL LIMITS OF THE GENERATOR 9-1 AC OUTPUT: consumption (input power). Electric appliances normally have rating labels, showing the rated voltage. frequency. power and other listings. The input power specified on such labels is what is required to drive the appliance. When an appliance is to be connected to the generator. the power factor. starting current. and other factors of the appli- ance must be taken into account. 9-l-l NET RESISTANCE LOAD: Incandescent lamps. electric
