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NETWORK GATEWAY SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
XLTR-200
Madison Office Houston Office
1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212
Middleton, WI USA 53562-4720 Cypress, TX USA 77429-8364
SERIAL MULTIPROTOCOL NETWORK GATEWAY
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com Printed in U.S.A
September 2006
ICC #10604-1.101-000
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Introduction Thank you for purchasing the ICC XLTR-200 Serial Multiprotocol Network Gateway. The XLTR-200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements. The XLTR-200 provides two RS485 ports, one RS232 port, and three common serial ports for direct connectivity to Toshiba 7-series, 9-series, 11-series or VF-nC1 Adjustable Speed Drives (ASDs). These various communication ports operate independently,
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XLTR-200 Serial Multiprotocol Network Gateway User's Manual Part Number 10604-1.100-000 Printed in U.S.A. ©2006 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS. Life-supp
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Usage Precautions Operating Environment • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits: Operation: -10 ∼ +50 °C (+14 ∼ +122 °F) Storage: -40 ∼ +85 °C (-40 ∼ +185 °F) • Avoid installation locations that may be subjected to large shocks or vibrations. • Avoid installation locations that may be subjected to rapid changes in temperature or humidity. Installation and Wiri
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TABLE OF CONTENTS 1. The Network Gateway Series Concept.......................................7 2. Feature Summary..........................................................................8 3. Installing the Gateway................................................................10 3.1 Mounting .............................................................................................10 3.1.1 Panel Mounting...............................................................................10
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12.1.3 Application Configuration ........................................................... 28 12.2 Invocation ........................................................................................... 30 12.3 Main Menu.......................................................................................... 31 12.3.1 View/Edit Points......................................................................... 32 12.3.2 View/Edit Ports ........................................................
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14.2 Connection..........................................................................................92 14.3 Using the RFU Utility...........................................................................93 14.3.1 Required Files ............................................................................93 14.3.2 First-Time Configuration .............................................................93 14.3.3 Transmitting Firmware Files ..................................................
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1. The Network Gateway Series Concept The XLTR-200 is a member of the ICC Network Gateway Series product family. Members of this family are designed to provide a uniform interface, configuration and application experience. This commonality reduces the user’s learning curve, reducing commissioning time while simplifying support. The XLTR-200 provides simultaneous support for many different communication protocols, allowing complex interchanges of data between otherwise incompatible ne
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2. Feature Summary RS485 Ports Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These ports allow a selection of various master and slave protocols. RS232 Port One RS232 port that can be used to configure the unit, update the internal firmware, upload/download files or act as a control protocol port. Toshiba ASD Ports Three common serial (aka logic level) ports for connection of Toshiba 7-series, 9-series, 11-series or VF-nC1 ASDs. ASD connections use the sam
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Text-Based Console Configuration Unit configuration is performed via a text-based console interface, available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal®. Configuration File Upload/Download A unit’s configuration can be uploaded from / downloaded to a PC, which provides the capability for PC-based file backup and easy configuration copying to multiple units. Sample configuration files and related documentation can also be
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3. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used. 3.1 Mounting 3.1.1 Panel Mounting The included standoff kit allows for panel mounting of the unit. The standoff kit is comprised of four 1” aluminum male/female standoffs and four #6 lock washers. 1. Remove one of the four cover standoff retention screws and its lock washer from the bottom side of the unit. DO NOT dispose
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4. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern guide, the unit with attached mounting standoffs can be held against the panel, and the four standoff locations marked with a pencil or scribe. 3.5 IN 2.9 IN 4.0 IN 4.0 IN Figure 2: Standoff Hole Placement 5. As shown in Figure 1, use the four screws and lock washers from step 1 to mount the unit from the back side of the panel. TM 3.1
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Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports, the optional 120VAC/9VDC power supply (ICC part number 10456) or a user-supplied power source meeting the requirements outlined in section 10 must also be installed. 1. Mount the unit via the desired method (refer to section 3.1). 2. Connect the various networks to their respective plugs
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it is advantageous to check that the drive’s common serial communication data rate is set to its maximum speed. Because the gateway will communicate to each drive only at the drive’s configured data rate, this will provide the fastest response time for drive-to-network data transfers. For information on checking the drive’s common serial communication data rate, refer to the appropriate manual supplied with your drive. Note that the common serial communication parameters of each driv
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over to CNU1 (on the drive control board) and CNU1A (on the LCD panel). Refer to Toshiba’s documentation for any precautions or notices regarding this connection change. If the LCD panel is already connected via the RS485/RS232 channel, then no change is required. 6. Configure the drive’s LCD panel to communicate via the RS485/RS232 channel by setting parameter ”Communication Setting Parameters...Communication Settings...Select LCD Port Connection” to “RS485/232 serial”. 7. Connect t
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3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out. 3. DANGER! Wait at least 5 minutes for the drive’s electrolytic capacitors to discharge before proceeding to the next step. Do not touch any internal parts with power applied to the drive, or for at least 5 minutes after power to the dr
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10. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, or do not function properly, immediately turn power OFF. Repeat steps 2 and 3 to remove all power from the drives. Then, verify all connections. Contact ICC or your local Toshiba representative for assistance if the problem persists. 16
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4. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS485 ports, some knowledge of the network interface circuitry is required. Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry. Note that the “Shield” terminal has no internal connection: its purpose is simply to provide a cable shield chaining location between devices. The shield is then typically connected to
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5. Environmental Specifications Item Specification Indoors, less than 1000m above sea level, do not Operating Environment expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50 °C (+14 ∼ +122 °F) Storage Temperature -40 ∼ +85 °C (-40 ∼ +185 °F) Relative Humidity 20% ∼ 90% (without condensation) 2 Vibration 5.9m/s {0.6G} or less (10 ∼ 55Hz) Grounding Non-isolated, referenced to power source ground Cooling Method Self-cooled 18
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6. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure a long operational lifetime. Depending on usage and operating conditions, perform a periodic inspection once every three to six months. Before starting inspections, disconnect all power sources. Inspection Points • Check that the network cable(s) are properly terminated in the terminal block(s), and ensure that pluggable terminal blocks are
