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ZEPHAIRE-E
ELECTRICCONVECTIONOVEN
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETTOVENCOMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 90147 Rev H (10/06)
E2006 --- G.S. Blodgett Corporation
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IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN- STALLATION, OPERATING AND MAINTENANCE IN- STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICINGTHISEQUIPMENT FORYOURSAFETY Donotstoreorusegasolineorotherflammablevaporsor liquidsinthevicinityofthisoranyotherappliance. Theinformationcontainedinthismanualisimportantfortheproper installation,use,andmaintenanceofthisoven.Adherencetothese proceduresandinstru
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THEREPUTATIONYOUCANCOUNTON Foroveracenturyandahalf,TheBlodgettOvenCompanyhasbeenbuilding ovensandnothingbutovens.We’vesettheindustry’squalitystandardforall kindsofovensforeveryfoodserviceoperationregardlessofsize,application orbudget. Infact, no oneoffers moremodels, sizes, and ovenapplications thanBlodgett;gasandelectric,full-size,half-size,countertopanddeck,con- vection, Cook’n Hold, Combi-Ovens andthe industry’shighest qualityPizza Ovenline.FormoreinformationonthefulllineofBlodgettovenscontac
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Model: Your Service Agency’s Address: Serial Number: Your oven was installed by: Your oven’s installation was checked by:
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Table of Contents Introduction OvenDescriptionand Specifications................................ 2 OvenComponents ............................................... 3 Installation Deliveryand Location............................................. 4 UtilityConnections --- Standards and Codes ......................... 5 OvenAssembly .................................................. 6 NSFBolts .................................................... 6 Leg Attachment .......................................
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Introduction OvenDescriptionandSpecifications Cookinginaconvectionovendiffersfromcooking inaconventionaldeckorrangeovensinceheated air is constantly recirculated over the product by afaninanenclosedchamber.Themovingaircon- tinually strips away the layer of cool air surround- ingtheproduct,quicklyallowingtheheattopene- trate. The result is a high quality product, cooked atalowertemperatureinashorteramountoftime. Blodgettconvectionovensrepresentthelatestad- vancement in energy efficiency, reliabil
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Introduction OvenComponents Heating Elements --- located in the back of the Baffle --- located on the back interior wall of the oven, the elements provide heat to the baking oven. Protects the blower wheel. chamber on electric ovens. Blower Wheel --- spins to circulate hot air in the ControlPanel --- containswiringandcomponents baking chamber. to control the oven operation. BlowerMotor --- providespowertoturntheblow- OvenRacks --- five racks are provided standard. er wheel. Additional racks are
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Installation DeliveryandLocation DELIVERYAND INSPECTION OVENLOCATION All Blodgett ovens are shipped in containers to The well planned and proper placement of your preventdamage.Upondeliveryofyournewoven: ovenwillresultinlongtermoperatorconvenience and satisfactory performance. D Inspecttheshippingcontainerforexternaldam- age.Anyevidenceofdamageshouldbenoted Thefollowingclearancesmustbemaintainedbe- onthedeliveryreceiptwhichmustbesignedby tweentheovenandanycombustibleornon-com- the driver. bustib
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Installation UtilityConnections --- StandardsandCodes THE INSTALLATION INSTRUCTIONS CON- U.S.andCanadianinstallations TAINED HEREIN ARE FOR THE USE OF QUALI- Installation must conform with local codes, or in FIEDINSTALLATIONANDSERVICEPERSONNEL theabsenceoflocalcodes,withtheNationalElec- ONLY. INSTALLATION OR SERVICE BY OTHER trical Code, ANSI/NFPA 70---Latest Edition and/or THAN QUALIFIED PERSONNEL MAY RESULT IN CanadianNationalElectricCodeC22.2asapplica- DAMAGE TO THE OVEN AND/OR INJURY TO ble.
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Installation OvenAssembly NSFBOLTS D any holes in stacked units not used formount- ing stacking brackets. Thesebolts arerequired byNSF toblock anyex- 1. Locatethe5/16”boltsthatwereshippedwith posedholeonthebackofanoven.Thisincludes: the oven. D anyunit,singleorstacked,withoutabackpanel. 2. InstalltheboltsasshowninFigure3. DoubleStacked Units Units withoutback panels Figure3 6
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Installation OvenAssembly LEG ATTACHMENT CASTERASSEMBLY 1. Lay the oven on its back. NOTE: Install the locking casters on the front of theoven.Installthenon-lockingcasterson 2. Align the threaded stud in each leg with the nut located inside each bottom corner of the the back of the oven. ovenframe.Turnthelegsclockwiseandtight- CastersforSingleandDoubleStackedOvens: en to the nearest full turn. 1. Attach the legs as described. 3. Align the two leg plate holes in each leg with thoseintheovenbottom
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Installation OvenAssembly DOUBLESECTIONASSEMBLY 3. Attach the stacking brackets using the re- maining 5/16” bolts shipped with the ovens. NOTE: Oldstyleovensrefertounitswithpaintedex- 4. Drill a clearance hole for a 5/16” bolt in the posed rear angle. New style ovens refer to angleironoftheoldstyleoven.Usetheholes units with rear angle iron enclosed in steel. in the stacking brackets as a pilot. The following instructions apply to stacking two 5. Attach the stacking brackets to the old style new
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Operation SingleSpeedBlower THE INFORMATION CONTAINED IN THIS SEC- TIONISPROVIDEDFORTHEUSEOFQUALIFIED ON MAN OPERATINGPERSONNEL.QUALIFIEDOPERAT- 1 2 OFF AUTO ING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CON- BLOWER COOL TAINED IN THIS MANUAL, ARE FAMILIAR WITH DOWN THE FUNCTIONS OF THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OP- ERATIONOFTHEEQUIPMENTDESCRIBED.AD- 3 HERENCE TO THE PROCEDURES RECOM- MENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND L
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Operation SingleSpeedBlowerwithCavityLights CONTROLDESCRIPTION ON ON MAN 1. CAVITY LIGHTS ON/OFF --- Operates the 1 3 oven cavity lights. OFF OFF AUTO 2. BLOWER ON/OFF SWITCH --- Controls the 2 operationoftheblower.Iftheblowerswitchis LIGHTS BLOWER COOL intheOFFpositiontheovenwillbeturnedoff. DOWN 3. COOLDOWN SWITCH --- When the switchis intheAUTOposition,theovencanbeusedto 4 cook.WhentheswitchisintheMANposition, the oven is cooling down for the next bake. 4. OVEN READY LIGHT -When lit indicates
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Operation DualSpeedBlower CONTROLDESCRIPTION HI 1. BLOWERHI/LO/OFF SWITCH --- Controlsthe MAN 1 2 OFF operationoftheblower.Iftheblowerswitchis AUTO intheOFFpositiontheovenwillbeturnedoff. LOW 2. COOLDOWN SWITCH --- When the switchis BLOWER COOL intheAUTOposition,theovencanbeusedto DOWN cook.WhentheswitchisintheMANposition, the oven is cooling down for the next bake. 3 3. OVEN READY LIGHT -When lit indicatesele- ments are heating. When the light goes out theovenhasreachedoperatingtemperature. 4.
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Operation DualSpeedBlowerwithCavityLights CONTROLDESCRIPTION HI ON MAN 1. CAVITY LIGHTS ON/OFF --- Operates the 1 3 OFF oven cavity lights. OFF AUTO LOW 2. BLOWERHI/LO/OFF SWITCH --- Controlsthe 2 operationoftheblower.Iftheblowerswitchis LIGHTS BLOWER COOL intheOFFpositiontheovenwillbeturnedoff. DOWN 3. COOLDOWN SWITCH --- When the switchis intheAUTOposition,theovencanbeusedto 4 cook.WhentheswitchisintheMANposition, the oven is cooling down for the next bake. 4. OVEN READY LIGHT -When lit indica
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Operation GeneralGuidelinesforOperatingPersonnel COOKTIMESANDTEMPERATURES OPERATINGTIPS Preheatingtheoven PansandRacks Always preheat the oven before baking or roast- Product or pan height determines how many ing. We recommend preheating 50_F(10_C) racksareused.Theovenholdsupto1018”x26” abovethecooktemperaturetooffsetthedropin (45.7 x 66.0 cm) bun pans. temperaturewhenthedoorsareopenedandcold Loadtheovenfromthebottom,centeringthepans productisloadedintotheoven.Setthethermostat ontherack.Neverpla
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Operation SuggestedTimesandTemperatures Product Temperature Time #Shelves Meats HamburgerPatties(5perlb) 400_F (205_C) 8-10mins. 10 Steamship Round (80 lb. quartered) 275_F (135_C) 2hrs45mins. 2 Standing Rib Choice (20 lbs, trimmed, rare) 235_F (115_C) 2hrs45mins. 2 Banquet ShellSteaks (10 oz. meat) 450_F (235_C) 7-8mins. 5 Swiss Steak after Braising 275_F (135_C) 1hr. 5 Baked Stuffed Pork Chop 375_F (190_C) 25-30 mins. 5 Boned VealRoast (15 lbs.) 300_F (150_C) 3hrs.10mins. 2 Lamb Chops (small l
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Maintenance CleaningandPreventativeMaintenance CLEANING THEOVEN PREVENTATIVEMAINTENANCE Stainless steel ovens may be kept clean and in Thebestpreventativemaintenancemeasuresare, good condition with a light oil. theproperinstallationoftheequipmentandapro- gram for routinely cleaning the ovens. 1. Saturateacloth,andwipetheovenwhenitis cold. Annual Maintenance 2. Dry the oven with a clean cloth. This oven requires no lubrication, however, the On the stainless front or interiors, deposits of venting
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Maintenance TroubleshootingGuide POSSIBLECAUSE(S) SUGGESTEDREMEDY SYMPTOM: Elements will not heat S Oven not plugged in. S Plug in electrical supply cord. S Power switch on the control panel is off. S Set the control panel to COOK or OVEN ON. S Control set below ambient temperature. S Set to desired cook temperature. S Doors are open. S Close doors. SYMPTOM: Oven does not come to ready. S Theovenhasnotreachedpreheattemperature. S Wait for oven to reach preheat temperature. S Internalproblemwithm
