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INSTALLATION & OPERATING
INSTRUCTIONS
for
®
IMPINGER II CONVEYOR OVENS
ADVANTAGE CONVEYOR OVENS
MODEL SERIES 1100
TO BE SERVICED ONLY BY AUTHORIZED PERSONS
1100opsman REV: 4/3/07
Part Number: 2810075
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WARNING AND SAFETY INFORMATION IMPORTANT FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUI
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PURCHASER’S RESPONSIBILITY It is the responsibility of the purchaser: 1. To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification. 2. To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation manual. 3. To see that the gas and electric services are connected properly by a qualified installer of your choice. For installation in the State of Massachusetts: Insta
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UTILITY SPECIFICATIONS REQUIRED – ELECTRIC Recommended Recommended Supply Wire Model Energy Power Voltage Current Phase Hz Agency Listings Electrical Specification Circuit Breaker Size 90° C 1130/60 Electric 10kW 120/208 VAC 48 Amps 1 60 Hz 4 Wires, 2 Pole + N + G 2 Pole, 50 Amp 6 AWG UL, CSA, NSF 1131/61 Electric 10kW 120/240 VAC 42 Amps 1 60 Hz 4 Wires, 2 Pole + N + G 2 Pole, 50 Amp 8 AWG UL, CSA, NSF 1132/62 Electric 10kW 120/208 VAC 28 Amps 3 60 Hz 5 Wires, 3 Pole + N + G 3 Pole, 30 Am
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MODEL NUMBER KEY COUNTRY LANGUAGE CODE NOT USED 1. France French B A 2. Germany German C I 3. Italy Italian D O 4. Spain Spanish E Q 5. United Kingdom English F 6. Luxembourg French B 7. Portugal Portuguese H 8. Denmark Danish J 9. Belgium Dutch / French K 10. Netherlands Dutch L 11. Ireland English F 12. Greece Greek M 13. Austria German C 14. Finland Finnish N 15.
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SPACING The oven must have 6 inches (152 mm) of clearance from combustible surfaces. In case other equipment is located on the right side of oven, a minimum clearance of 24 inches (609 mm) is required from that equipment. FOR ALL OVENS: A 24-inch (609 mm) clearance at the rear of the oven must be obtainable for service access. ® FOR IMPINGER II OVENS: A permanently installed (unmovable) oven requires a minimum of 4 feet clearance on the right hand side to allow for conveyor removal, c
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® LINCOLN IMPINGER • 1100 SERIES TRIPLE DECK, DOUBLE DECK OR SINGLE UNIT CANOPY VENTILATION RECOMMENDATIONS * AFF = Above Finished Floor SMOKE CANDLE TEST – VENTILATION SYSTEM VERIFICATION OVEN SET-UP FOR THIS TEST: 1. This test is to be done on the bottom oven of a multiple oven system, or a single oven. 2. The conveyor must be off. 3. The oven temperature must be set and operating at 550°F/288°C. TEST PROCEDURE: Note: Use Lincoln Smoke Candle #369361 (in Australia, an al
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EXTERIOR DIMENSIONS ® IMPINGER II OVEN MODELS BODY: Stainless steel. Easy open front for simple cleaning. POWER: Electric, or Gas and Electric CONVEYOR: Stainless steel construction with flexible stainless steel belt, travel distances of 52 inches (1320 mm) with 24 inches (610 mm) in the baking area. Conveyor belt width is 18 inches (460 mm). Speed range 50 seconds – 30 minutes. DB LEVEL: 70
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EXTERIOR DIMENSIONS ADVANTAGE OVEN MODELS BODY: Stainless steel. Easy open front for simple cleaning. POWER: Electric, or Gas and Electric CONVEYOR: Stainless steel construction with flexible stainless steel belt, travel distances of 52 inches (1320 mm) with 24 inches (610 mm) in the baking area. Conveyor belt width is 18 inches (460 mm). Speed range 50 seconds – 30 minutes. DB LEVEL: 70dba
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UTILITY SERVICE LAYOUT Gas and electrical services for the Models 1116 and 1117 should be located as shown below. If flexible services are provided, they must meet code requirements for such installation. ® ® Back view of two Impinger II Gas Ovens showing Back view of three Impinger II Gas Ovens showing Gas Valve Installation and piping spacing. Gas Valve Installation and piping spacing. INSTALLATION CODES AND GUIDELINES GA
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ELECTRICAL INSTALLATION This appliance must be properly grounded at time of installation. Failure to ensure WARNING that this equipment is properly grounded can result in electrocution, dismemberment INT’L (CE): ! or fatal injury. When installed, the appliance must be electrically grounded and its installation must comply with the National Electric Code, ANSI-NFPA 70, latest version, the Manufacturers’ Installation Instructions, and applicable local municipal building codes. IN CANA
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GENERAL INFORMATION The instructions that follow are intended as a guide for preparing for the installation of the Impinger Conveyor Oven. First and foremost, each crate should be examined before signing the Bill of Lading to report any visible damage by the trucker in transit, and to account for the proper number of crates. IF THERE IS APPARENT DAMAGE: UNITED STATES AND CANADA: Arrangements should be made to file a claim against the carrier. As Interstate Commerce Regulations requir
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IMPINGER II AND ADVANTAGE STACKING INSTRUCTIONS FOR SINGLE OVEN FOR DOUBLE OVEN (Step 1) CAUTION: DO NOT USE STANDOFFS AS A LIFTING MEANS CAUTION: USE EXTREME CARE SO OVEN BOTTOM UNIT DOES NOT SLIP OFF STAND BEFORE 1. Remove 4 screws holding top in place and SCREWS HAVE SECURED OVEN. save (2 in front, 2 in rear). FOR DOUBLE OVEN (Step 2) FOR DOUBLE OVEN (Step 3) TOP UNIT STACKING UNITS 1. Remove door, conveyor and finger assemblies. 1. Position top unit over top of bottom unit an
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IMPINGER II AND ADVANTAGE STACKING INSTRUCTIONS (CONT’D) FOR TRIPLE OVEN (STEP 1) (STEP 2) 1. Remove door, conveyor and finger assemblies. 1. Set oven upright. 2. Turn unit on side, as shown. 2. Remove oven top by removeing 2 screws 3. Fasten base to oven with four ½ - 13 x ½” long Hex in front and 2 screws in back. Head Bolts. (Save the screws.) 4. Screw casters into base. 3. Replace door, conveyor and fingers. (STEP 3) 1. Prepare top for mounting as shown above. (STEP 5) (ST
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CONVEYOR REMOVAL 1. Remove crumb trays on both ends of the conveyor. 2. Remove drive sprocket shield. 3. Grasp rubber coupling firmly and pull toward 4. Coupling will snap back allowing removal of conveyor. conveyor. (Set screw on conveyor side is a spring loaded ball detent and is NOT to be tightened firmly. 5. Proceed to opposite end of conveyor and lift up and 6. Then return to control end of the conveyor and push forward. remove conveyor from oven cavity. Reassemble in rev
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CONVEYOR DISASSEMBLY FOR CLEANING DISASSEMBLY: The Connecting Links may be REASSEMBLY: Put conveyor belt back on by removed with a pair of pliers by slipping the eye of setting the rolled belt to the idler end of the the connecting link over the wire of the other links. conveyor and thread approximately 2/3 of the belt Also notice the direction of the opening on the over the bottom slider bed. Be sure belt is not other links. The belt will have to be reinstalled upside
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FINGER ASSEMBLY REMOVAL (CONT’D) 2. Grasp top finger housing, lift up from 3. Grasp bottom finger housing handle and bracket and pull forward. pull forward, sliding assembly out of oven. BOTTOM FINGER ASSMBLY TOP FINGER ASSMBLY 4. Slide finger cover from housing. Lift out 5. Reassemble in reverse order. Be sure inner Columnating Plate. finger assembly seats securely over rear openings. HOW TO OBTAIN SERVICE If the oven fails to operate, check the circuit breaker to be sur
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18 Impinger II – Digital Advantage Ops Manual –Dom & Int’l
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YOU ARE NOW READY FOR THE SERVICES TO BE CONNECTED. THIS SHOULD BE DONE BY A QUALIFIED PLUMBER, ELECTRICIAN, OR INSTALLER OF YOUR CHOICE. FOR INSTALLATION IN THE STATE OF MASSACHUSETTS: INSTALLATION OF THIS OVEN MUST BE PERFORMED BY A LICENSED PLUMBER OR GAS FITTER. REFER TO PAGE 4 FOR UTILITY SPECIFICATIONS AND PAGE 10 FOR CODE REFERENCE. NOTICE: The manual shut-off valve must be installed so that the test plug is on the oven side of the valve. DO NOT ATTEMPT TO OPERATE THE OVEN u
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PROGRAMMING THE DIGITAL ADVANTAGE 1100 SERIES TOUCH PAD INTRODUCTION: START-UP AND SHUT DOWN For the operator, the panel has power-up, run, and program menu modes. To start the oven, turn the power switch on. To shut down the oven, turn the power switch off. FRONT PANEL LAYOUT The front panel contains four (4) momentary push-buttons: TEMP, TIME, UP, and DOWN. There is a two-line by sixteen-character VFD display. TEMPERATURE SETPOINTS For Digital Advantage ovens there is one set
